DIAMOND CUT TING TOOLS Spirit of Perfection www.telconpcd.com

Table of contents A Spirit of Perfection 12-29 PCD Drills 30-44 PCD End Mills 46-51 PCD CSK 52-55 Carbide CSK 56 _________________ Diamond Grit Tools 58-59 Qulity Policy 60-61 Cutting Conditions 62-63 Telcon Industries

Diamond Cutting Tools TELCON is a world leading manufacturer of PCD and CVD diamond cutting tools for the machining of composite materials: CFRP and GFRP. TELCON produces a wide range of tools used by many of the world’s leaders in the field including Boeing, Airbus, Lockheed-Martin, Spirit, ATK, Embraer, Denel, ELBIT and IAI. TELCON est l'un des principaux fabricants mondiaux d'outils coupants en diamant PCD et CVD destinés à l'usinage de matériaux composites CFRP et GFRP. TELCON fabrique une large gamme d’outils utilisés par de nombreux leaders mondiaux du secteur, notamment Boeing, Airbus,...

Diamond Cutting Tools TELCON 是世界领先的PCD和CVD金刚石切削刀具 制造商，产品主要用于加工 TELCON ist ein weltweit führender Hersteller von PKD- und CVD-Diamantschneidwerkzeugen für die Bearbeitung von Verbundwerkstoffen: CFK und GFK. TELCON produziert eine breite Palette von Werkzeugen, die von vielen der weltweit führenden Unternehmen in diesem Bereich eingesetzt werden, darunter Boeing, Airbus, Lockheed-Martin, Spirit, ATK, Embraer, Denel, ELBIT und IAI. Zu den Werkzeugen von Telcon gehören: PKD-Bohrer, CVD-Diamantbohrer, Hartmetallbohrer, PKD-Senker, Hartmetall-Senker, PKD-Schaftfräser und CVD-Diamant-Schaftfräser und...

Diamond Cutting Tools "TELCON es un fabricante mundial de herramientas de corte de diamante PCD y CVD para el mecanizado de materiales compuestos: CFRP y GFRP. TELCON produce una amplia gama de herramientas utilizadas por muchas de las empresas líderes en el rubro, como Boeing, Airbus, Lockheed-Martin, Spirit, ATK, Embraer, Denel, ELBIT e IAI. Las herramientas de Telcon incluyen: Fresas con punta PCD, Fresas con diamante CVD, Fresas con carburo, Fresas (forma cónica) de PCD, Fresas (forma cónica) con punta de carburo, Fresas con punta PCD, Fresas con diamante CVD y Fresas con carburo, las cuales...

Technical Information Diamond Cutting Tools COMPOSITE MATERIALS Composite materials are made from two or more material It wasn’t until the late 1950’s that high tensile strength carbon components with different physical or chemical properties fibers were discovered. Rayon became the first precursor used that, when combined, produce a material with different to create these modern fibers. Ultimately, it was replaced by more effective materials such as polyacrylonitrile (PAN). Between the two, GFRP is lighter and stronger, however, more Composite materials are in use in various applications in expensive,...

Technical Information Diamond Cutting Tools DIAMOND – NATURAL OR SYNTHETIC ? The main difference between real diamonds and synthetic therefore, a stronger material. PCD can be machined in diamonds is that, real diamonds are mined and synthetic electric-discharge machining (EDM) process due to diamonds are created in the laboratory. conductive metal content, mostly cobalt. Still, diamond Natural Diamonds are formed inside the earth mantle over millions of years at high temperatures and depth. Diamond is made of carbon and has a crystal structure. In Telcon, we machine most of the PCD tools in Erosion...

Technical Information A Spirit of Perfection DIAMOND WHY DO WE USE IT ? Vickers Hardness Diamond is a solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Typically, natural diamonds age for between 1 billion and 3.5 billion years. Most were formed at depths between 150 and 250 kilometers in the Earth's mantle. Some have come from depths of as much as 800 kilometers under high pressure and temperatures, where carbon-containing fluids dissolved minerals and replaced them with diamonds. Much more recently (tens to hundreds of million years ago),...

Technical Information Diamond Cutting Tools PCD (Poly Crystalline Diamond) is a synthetic diamond made of sintered diamond powder and other metals. TELCON uses the finest PCD materials for its PCD drills, Countersinks and End-Mills in the form of Wafer segments and Full-Nib segments, which are brazed in vacuum brazing technology to a body, made of tungsten carbide or treated steel. Different PCD substrates are chosen according to specific tool applications. Tools are processed in hybrid erosion-grinding CNC centers to their final geometry. Micro PCD tools are still rare in the cutting tools market...

PCD DIAMOND DRILLS Telcon Diamond manufactures all cutting tool solutions for machining of composite materials. One of the successful series of products is the Diamond drill bit, known as PCD Drill. With and without coolant thru holes, these drills have added flexibility with improved geometry and can drill a wide range of composite materials: CFRP & CFRP/Stack materials. These drills are used also in the automotive industry – Aluminum with high Silicon applications. Telcon’s Diamond drills , made from superior PCD diamond grades, are available in 4 and 8 facets and can also be made to print....

• PCD FullNib Drill-HELICON • CVD Drill CVCON • PCD Drill / CSK • CVD Drill / CSK • PCD CSK / Carbide point • PCD Vein Drill •iManual drills

Diamond Cutting Tools PCD Wafer Drill - Milimeters Cutting Diameter (+0.015) Catalog Number

Telcon’s Product Lines Diamond Cutting Tools Most popular PCD drill for CFRP and Stacks Reconditionable multiple times Smooth diamond surface in erosion PCD segment is vacuum Brazed inside a groove in the Carbide body. 8 Facets, sharp point angle for CFRP 4 facets obtuse point angle for stacks Wafer PCD drill TSDR Series Drilling CFRP panel, 6.35mm (.251”) and 4.88mm (.191”) in Tail Fin and Horizontal Stabilizers of commercial airplane. ● Typical conditions: 6000 RPM, 300 mm/min Typical tool life: More than 500 holes