Overview: The document is a comprehensive catalogue from Tekpan, detailing their range of low voltage power distribution systems, industrial enclosures, and cabinets. It highlights the company's history, technological advancements, and product offerings.
Company Background: Tekpan was established in 1976 and has grown significantly, expanding its production capabilities and market reach. The company has adopted advanced technologies such as CNC-controlled production and robotic welding to enhance productivity and product quality.
Product Offerings:- Compact Wall Mounted Enclosures: These enclosures are designed for durability and ease of use, featuring automatic welding, modern aesthetics, and accessibility through QR codes.
- Floorstanding Cabinets: Modular and customizable, these cabinets cater to various industrial needs with options for different sizes and configurations.
- Stainless Steel Enclosures: Made from AISI 304 and 316 steel, these enclosures offer high corrosion resistance and are suitable for harsh environments.
- Busbar Systems: Includes adjustable and flexible busbar supports, designed for efficient power distribution.
- Performance Support Products: Ventilation filters, fans, air-conditioners, and thermal control products to enhance the performance and longevity of enclosures.
Technological Advancements: Tekpan has implemented a nano-technological coating line for environmentally friendly surface processing and established a full automatic metal production line to increase production capacity.
Quality and Standards: The products comply with international standards such as IEC 62208 and IEC EN 60529, ensuring high protection ratings (IP and NEMA) and corrosion resistance.
Key Features:- Enclosures are designed with ergonomic and aesthetic considerations, featuring radius corner structures and modern locking systems.
- Products are manufactured with a focus on safety, durability, and ease of installation.
- Tekpan emphasizes lean manufacturing and six sigma practices to maintain high quality and efficiency.
Conclusion: Tekpan's catalogue showcases a wide range of innovative and high-quality products designed to meet the demanding needs of industrial applications. The company's commitment to technological advancement and quality assurance positions it as a leading manufacturer in the global market.
Product Specifications:- ARES Enclosures: Available in various sizes with solid or glazed doors, made from mild steel with nano plating and electrostatic powder coating. IP54 rated according to EN 60 529.
- Materials: Enclosures and doors are made from 1.00-1.50 mm mild steel, while mounting plates are made from 1.50-2.00 mm galvanized steel.
- Accessories: Include knitted earthing cables, wall brackets, and various mounting and support rails.
Testing Procedures:- Seismic Tests: Conducted on TEOS Plus+ enclosures to ensure compliance with Zone 3 and Zone 4 seismic resistance standards.
- Test Methods: Followed IEC and Telcordia standards for vibration and seismic testing, including tests in multiple directions (X, Y, Z) using shaking tables.
- Results: No damages were detected on the units after testing, confirming their compliance with the specified seismic standards.
Key Findings:- ARES enclosures are robust and suitable for various applications, offering flexibility in size and configuration.
- TEOS series enclosures have been rigorously tested for seismic resistance, making them reliable for use in areas prone to earthquakes.
Specifications:- Materials: Enclosure bodies and gland plates are made from 1.5mm galvanized steel with RAL 7035 powder coating. Front doors are 1.5mm sheet steel, and rear panels are 1.2mm sheet steel.
- Protection Ratings: Single door enclosures have an IP65 rating, while double door enclosures have an IP54 rating according to IEC EN 60529 standards. The NEO HC series offers IP55 protection with a NEMA 3R rating.
- Dimensions: Enclosures are available in various sizes, with widths ranging from 600mm to 1200mm, heights from 1200mm to 2000mm, and depths from 400mm to 800mm.
Configurations:- Enclosures can be configured with or without mounting plates and plinths, which are available in heights of 100mm and 200mm.
- Optional accessories include eyebolts, fixing wall rails, and various plinth parts.
Accessories:- Plinth systems are designed to protect cable systems and prevent external intervention. They are available in extendable configurations for modular setups.
- Additional accessories include transport kits, plinth assembly kits, and support profiles for enhanced stability and transportability.
Standards and Compliance:- Enclosures comply with IEC 62208 standards and have a corrosion rate of EN ISO 12944-2 C3.
- Warranty is provided under KYT-72 terms.
Notes:- Technical drawings and additional accessory details are available on specified pages within the document.
- Plinth and mounting plate configurations can be customized during assembly.
Product Overview:
The document provides detailed specifications and assembly instructions for various enclosure systems and their components, primarily focusing on the TEOS, NEO Modular, NEO Monoblock, and NEO HC Modular systems. The enclosures are made from galvanized steel and are available in various dimensions, with options for customization and combination.
Specifications:
- Enclosures are constructed from 2mm galvanized steel with a RAL 7035 finish.
- Plinths are included for easy ground movement and mounting.
- Various enclosure dimensions are listed, ranging from 400mm to 1200mm in width and 400mm to 800mm in depth.
Components and Accessories:
- Plinth and Side Panels: Made from 1.5mm galvanized steel, available in 100mm and 200mm heights.
- Cable Entry Systems: Includes brushed and foam rubber options, suitable for different enclosure widths.
- Cable Connection Rails: Made from sheet steel with zinc coating, designed for secure cable management.
Assembly Support Products:
- Baying Kits: Used for combining enclosures, made from mild steel with zinc coating.
- Fixing Wall Rails: Available for specific enclosure heights, providing additional support.
- Eyebolts and Group Baying Kits: For lifting and aligning heavy panel groups.
Mounting Solutions:
- Mounting Plates: Available in 2mm and 3mm thicknesses, designed for various enclosure applications.
- Scissile Rail System: Allows for flexible equipment mounting within enclosures.
- Heavy Equipment Profiles: Designed for mounting heavy equipment like MCCBs and transformers.
Key Features:
- Enclosures can be combined and customized using various kits and accessories.
- The document provides detailed product codes and dimensions for easy reference.
- Emphasis on corrosion resistance and structural integrity through the use of galvanized and zinc-coated materials.
Conclusion:
This document serves as a comprehensive guide for selecting and assembling enclosure systems, offering a wide range of options to meet specific industrial needs. The detailed specifications and assembly instructions ensure that users can effectively utilize the products for their intended applications.
Assembly Support Products OverviewThis document provides detailed specifications and applications for various assembly support products used in enclosures, specifically for TEOS, NEO Modular, NEO Monoblock, NEO HC Modular, and NEO HC Monoblock systems. The products include mounting rails, plates, brackets, MCCB kits, DIN rails, and interior components.
1. Mounting Rail and Plate Systems- Adjustable Rail Brackets (Type T and L): Made from 2 mm mild steel with zinc coating, these brackets allow for 25mm axis movement and vertical alignment of equipment. They are used for mounting scissile rails on enclosure bodies.
- MCCB Kit: Enables mounting of compact MCCBs up to 630 Amperes, allowing for copper busbar installation and providing an economical solution by eliminating the need for a full-depth rail.
2. Aluminium DIN Rails- Available for both rear and front-mounted cable ducts, these rails are made from extruded aluminium with anodized coating and include necessary brackets and assembly parts.
3. MCB and Terminal Kits- Designed for mounting MCBs and terminals on the front enclosure panel, these kits allow for maximum MCB capacity and include duct brackets for cable management.
4. Dividing Panels- Used for separating enclosures and mounting applications, available in various sizes and made from mild steel with RAL 7035 coating.
5. Interior Components- Door Rails and Metal Plan Pockets: Used for cable duct management and document storage within enclosures.
- Lamp Rails and Switch Brackets: Provide mounting solutions for interior lighting and switches.
6. Cover Plate Systems- Modular cover plate systems for protecting electrical equipment, available in full or partial configurations with hinged covers.
7. Partial Door Systems- Includes partial doors and fixed panels for enclosures, designed to match specific enclosure heights and widths.
8. 19” Adapter and Swing Frame- Components for adapting enclosures to 19” equipment, including combination profiles and swing frames for easy access and installation.
ConclusionThis document provides comprehensive details on assembly support products, highlighting their relevance, material specifications, and application within various enclosure systems. The products are designed to enhance the functionality and organization of electrical enclosures.
Overview: The document provides detailed specifications and options for
modular enclosures and power distribution solutions, focusing on the NEO HC Monoblock and PDS systems. It includes material specifications, product codes, dimensions, and assembly instructions for various components.
Specifications: - Enclosures are made from mild steel with RAL 7035 coating, available in various sizes and configurations.
- Fixed and movable shelves are available in full size and 19” systems, with specific product codes for each configuration.
- Knitted earthing cables and M6 hide nuts are provided for grounding and assembly support.
- Comfort locking handles and inserts are available for different lock systems, with specific product codes for each type.
Power Distribution Solutions (PDS): - The PDS system supports a wide range of applications, including network to panel connections, main panel systems, and motor control.
- It complies with IEC standards, offering rated voltages up to 690V and current capacities up to 4000A.
- Features include uninterruptible power, control outputs, compressed connection systems, and vertical busbar systems.
- Cooling systems are designed for high-temperature conditions, with removable and cleanable metal filters.
Mechanical and Electrical Characteristics: - The PDS switchboards have undergone type tests according to IEC standards, ensuring performance and safety.
- Mechanical operation and protection circuit efficiency are verified through assembly instructions and type tests.
- Materials used include sheet steel, galvanized steel, and various plastic and die-cast parts, ensuring durability and compliance with safety standards.
Module and Cassette Systems: - Various module options are available, including ACB/MCCB cassettes, MCC drawable cassettes, and PFC modules.
- Modules are designed for easy integration and compatibility with different brands and products.
- Options for module systems include different depths, front protection options, and segregation options.
Overview: The document provides detailed specifications and configurations for Power Distribution Solutions (PDS) using modular busbar systems. It outlines the design requirements, module specifications, and assembly components necessary for creating efficient power distribution setups.
Specifications: The document details various busbar systems for modules, including top, mid, and main busbars with specific depth and current ratings. It specifies the flat copper sizes and quantities required for different configurations, ensuring compatibility with ambient and heating temperatures of 25°C and 30°C, respectively, at 50 Hz A.C.
Module Configurations: The document describes multiple module types, including ACB, MCC, feeder, and distribution modules. Each module type is provided with dimensions, package quantities, and required components such as vertical frames, scissile rails, fixing brackets, and separation parts. The configurations are designed to accommodate various current ratings and ensure modularity and ease of assembly.
Assembly Components: Detailed lists of components for each module type are provided, including top-bottom groups, vertical frames, scissile rails, fixing brackets, and separation parts. These components are essential for constructing the modules and ensuring they meet type test standards.
Key Notes: The document emphasizes the modular nature of the PDS system, allowing for easy selection, production, and backup. It also notes the compatibility of four-phase positions with TN-S and TN-C(PEN) earthing configurations.
Conclusion: The PDS document serves as a comprehensive guide for designing and assembling power distribution modules, providing all necessary specifications and component details to ensure efficient and standardized power distribution solutions.
Overview: The document provides a comprehensive guide on the selection and assembly of various electrical components and systems, including DOL (Direct On Line) and DSD (Delta-Star) systems, as well as PD (Power Distribution) connections. It includes specifications for different brands like ABB, Schneider, and Siemens, detailing the maximum power capacities, breaker models, and contactor types.
Specifications: The document outlines the specifications for different systems, including:
- DOL System: Details on breaker models and contactor maximum power for 125A and 315A modules across brands like ABB, Schneider, and Siemens.
- DSD System: Similar specifications for Delta-Star connections, with emphasis on module current capacity and minimum drawer height.
- PD Connection: Information on power distribution connections, including breaker models for 3P and 4P configurations.
Procedures and Assembly: The document provides detailed assembly instructions, including:
- Part lists for MCC (Motor Control Center) drawer bases, partial doors, and mounting plates.
- Instructions for assembling DS and PD connections, including necessary parts like mounting plates and support plates.
- Guidelines for selecting the correct height and package quantities for various components.
Standards and Recommendations: Recommendations are provided for:
- Ensuring safety through the use of blind shutters and busbar covers to prevent contact with energized parts.
- Using the Easy Lock system for secure assembly and operation of drawers.
- Customizing modular sockets for specific connection needs, including data connections with RJ45 modules.
Accessories: The document lists various accessories required for assembly and operation, such as:
- Baying accessories for panel and group baying operations.
- Fixed covers and separation shelves for external use.
Key Data from Tables: The tables provide critical data on:
- Maximum power values for correct size selection of contactors and breakers.
- Package quantities and required quantities for different components.
- Height specifications affecting assembly areas for buttons and signal lights.
Specifications and Components:
The document outlines various components and specifications for power distribution solutions, including dimensions, package quantities, and reference numbers for different parts such as cable management rails, terminal rails, and ventilation accessories. It provides detailed information on the sizes and quantities of items required for different configurations.
Package Contents:
Each package includes specific components such as partial external covers, fixed cover support assembly parts, internal covers, and assembly parts like screws and nuts. The document specifies the contents of packages for cable management, terminal rails, and ventilation kits.
Cable Management:
The document details cable management solutions, including cable management rails and brackets, with specifications for depth, width, and cable diameter. It emphasizes the importance of checking cable diameters for correct ordering.
Power Distribution Solutions (PDS):
The document includes information on power distribution solutions, such as terminal rail kits and aluminium DIN rails, with specifications for length and package quantities.
Warning Labels:
Various warning labels are described, including electrical shock and enclosure warning labels, with specifications for language, type, and package quantities. The document advises checking project/design requirements for correct ordering.
Ventilation Accessories:
Specifications for rear panel ventilation fans and IP53 kits are provided, including details on width, input power, air flow, and package contents.
Lock Accessories:
The document lists different types of locks and keys, including linear handle locks, quarter turn locks, and optional locks, with specifications for type, reference number, and package quantities.
Templates and Ordering Information:
Templates for method B are described, including internal and external door templates with specific cutouts for different brands' ACB types and models. Ordering information for various modules and configurations is provided, detailing main frame, busbar, and separation components with reference numbers and quantities.
Overview: The document provides detailed specifications and guidelines for Power Distribution Solutions (PDS) offered by Tekpan. It includes product specifications, assembly instructions, and compliance with international standards.
Specifications:- Various components such as frames, doors, busbars, and mounting plates are listed with their respective reference numbers and quantities.
- Products are categorized into different types like Feeder, MCC, PFC (Type-1 and Type-2), and Control Desks (KMT-1000, KMT-2000, KMP-3000).
- Materials used include mild steel with RAL 7035 electrostatic powder coating and galvanized steel for mounting plates.
- IP Rating for enclosures is IP55, indicating protection against dust and water.
Procedures:- Assembly and installation guides are available for download or as hardcopies, ensuring compliance with IEC 61439-1&2 standards.
- Routine verifications and installation instructions are provided to ensure proper setup and safety.
Standards and Compliance:- Products comply with IEC 61439-1&2 standards for low-voltage switchgear and controlgear assemblies.
- Fire protection is in line with UL 94 VO standard, ensuring safety in case of fire.
Recommendations:- Use of PDS Line 2.0 software for project design, which offers cloud-based access and manual or wizard options for ease of use.
- Adjustable busbar supports are recommended for flexibility and cost-effectiveness, with operating ranges between -40°C and +130°C.
Key Features:- Control desks feature hinged doors, standard damper support, and sliding mounting plates for ease of access and installation.
- Flexible copper busbars offer high flexibility and are suitable for applications up to 1600A.
Additional Information:- Product dimensions and technical drawings are available for detailed planning and assembly.
- Various control consoles and PC cabinets are detailed with specific product codes and dimensions.
Overview: The document provides detailed specifications and descriptions of various busbar supports, clamps, connectors, and stainless steel enclosures. It includes technical data, product codes, and application guidelines for each component.
Busbar Clamps and Connectors:- FC Busbar Clamp: Designed for a holding capacity of 20mm, constructed with mild steel and zinc-plating, tightened with M8 screws.
- HCBC High-Current Busbar Clamp: Features reinforced steel for heavy current applications, with adjustable holding height up to 50mm.
- FBC Connectors: Suitable for non-perforated busbars, applicable for busbar thicknesses of 5-10mm, and cable sizes from 1mm² to 185mm².
Busbar Brackets and Supports:- Adjustable Busbar Support: Used for flexible busbars, with specific requirements for bracket numbers based on thickness.
- Compact Busbar Support: Provides data on short circuit effective values and distances between supports for various busbar sections.
Stainless Steel Enclosures:- KT Stainless Steel Terminal Box: Made from AISI 304 stainless steel, rated IP66, includes enclosure and cover with locks.
- DM Stainless Steel Wall Mounted Enclosure: Available in AISI 304 and AISI 316, with single and double door options, rated IP66 and IP54 respectively.
- Accessories: Includes wall brackets, earthing cables, and other mounting accessories, with specific installation instructions.
Technical Tables: The document contains extensive tables detailing product dimensions, torque calculations, and distances between busbar supports and phases for various configurations.
Overview: The document provides detailed specifications and guidelines for various stainless steel enclosures and accessories, focusing on the DM and NEO Modular series. It includes information on materials, dimensions, and installation requirements for plinths, rain canopies, locks, and other components.
Specifications:- Materials: Enclosures and accessories are primarily made from AISI 304 and AISI 316 stainless steel, with brushed finishes for enhanced durability and aesthetics.
- Plinths: Available in heights of 100mm and 200mm, requiring 2 or 4 covers respectively. They are essential for the structural integrity and aesthetic finish of the enclosures.
- Rain Canopies: Made from 1.50mm stainless steel, these require drilling for installation due to the absence of pre-drilled holes, ensuring compliance with protection class standards.
- Locks and Handles: Various locking mechanisms are available, including quarter-turn locks and swing handles, made from stainless steel or die-cast zinc.
Procedures:- Installation: Detailed instructions are provided for installing rain canopies and plinths, emphasizing the need for drilling and proper assembly to maintain protection standards.
- Maintenance: Regular cleaning and maintenance of filters and heat exchangers are recommended to ensure optimal performance and prevent dust accumulation.
Standards and Recommendations:- IP and NEMA Ratings: Enclosures are rated up to IP66 and NEMA 4X, ensuring high protection against dust and water ingress.
- Environmental Considerations: The document highlights the importance of controlling temperature, dust, and humidity within enclosures to prevent equipment malfunction and maintain efficiency.
Accessories: A range of accessories is available, including cable glands, clamping systems, and interior doors, designed to enhance the functionality and adaptability of the enclosures.
Cooling Systems: The document outlines two methods for cooling: passive and active ventilation. Passive ventilation involves low equipment heat and requires maintenance of filters, while active ventilation involves high equipment heat and requires a larger air volume and filter maintenance. Cooling is achieved using air/water heat exchangers, which are energy-efficient and prevent overheating.
Air Filters and Fans: Various air filters and fans are described, including air-to-air heat exchangers and roof-type ventilation fans. These components are designed for different cooling capacities and environments, with specifications such as IP ratings and material compositions provided.
Air Conditioning Units: The document lists specifications for wall-mounted and top-mounted air conditioners, including cooling capacities, power supply requirements, dimensions, fan flow rates, and power consumption. These units are available in different configurations to meet specific cooling needs.
Heat Exchangers and Heaters: Details on air/water heat exchangers and enclosure heaters are provided, including their power ratings, dimensions, and installation requirements. The heaters use PTC semi-conductive technology and are designed for mounting on DIN rails.
Thermal Control Products: The document includes information on thermostats and hygrostats, which are used for simultaneous cooling and heating applications. These devices are compliant with CE norms and are designed for easy installation.
Assembly Support Products: A range of accessories for assembly support is detailed, including lighting accessories, power sockets, lock accessories, and mounting accessories. Specifications for each product, such as material, dimensions, and compatibility, are provided.