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TEKNOMIX BATCH-HTST

TEKNOMIX BATCH-HTST
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TEKNOMIX BATCH-HTST

Product catalog summary
Overview
The TEKNOMIX BATCH and HTST systems are designed for pasteurizing ice cream mixes in continuous cycles. The BATCH system is suitable for small to medium productions, while the HTST system is ideal for medium to large scale productions. The process includes mixing, dissolving ingredients, pasteurization, homogenization, and cooling, with the final mix transferred to ageing vats.
Specifications
  • Energy Efficiency: BATCH system saves over 50% energy, HTST saves 70-75%.
  • Consistency: Ensures consistent quality and timing for each liter of mix.
  • Installation: Simple setup with components mounted on stainless steel platforms, requiring only electrical, pneumatic, and water connections.
  • Design: Compact and hygienic design to prevent cavities or gaps.
Control Panel
The control panel is made of AISI 304 stainless steel and includes a PLC for managing system components. Operators can control various functions via a touch-screen, including stirrers, pumps, homogenizer, and temperature settings. Data can be stored on a USB flash drive and downloaded to a computer. Remote assistance is available.
Optional Equipment
Additional equipment includes chilled water tanks, ageing vats, powder feeders, liter counters for fresh milk, and two-stage homogenizers.
System Components
  • Stainless steel base with adjustable feet.
  • Optional heating system with gas or electric boiler.
  • Insulated tanks for mix preparation and heating.
  • Centrifugal pump with mix filtering system.
  • Pneumatically controlled homogenizer.
  • Plate heat exchanger for cooling the mix.
  • Liter counting unit for water measurement.
  • Sanitary pipework set.
Heating System
The system uses an electric, gas, or steam boiler with a water/steam heat exchanger, a hot water circulation pump, and a pressure-reducing filling group. It includes a manometer/thermometer, safety valve, and air bubble separator.
Mixing Tanks
Two insulated tanks prevent heat dispersion and are used for preparing and heating the mix. They include agitator motors, washing balls, liquid ingredient loading pipes, and mix outlet valves.
Pumps and Filtration
Two centrifugal pumps are used: one transfers the mix to a constant-level buffer tank with a filtration system, and the other feeds the homogenizer and plate heat exchanger.
Homogenizer
Equipped with pneumatic pressure control, safety valve, bypass valve, and manometer, it operates at 200 bar to break down fat molecules for optimal ice cream texture.
Plate Heat Exchanger
Comprises four sections: pasteurization, recovery, pre-cooling, and final cooling. It uses hot water, counter-current mix circulation, mains water, and chilled water, respectively, to manage temperatures.
Capacity
The TEKNOMIX HTST system is available in capacities of 600, 1200, 2000, and 3000 liters, with custom capacities available on request.
Operating Principle
The process involves preparing the mix, preheating to 55°C, heating to 76°C, homogenizing, pasteurizing at 85°C, and cooling to 4/6°C. The system allows continuous production with two pasteurizers, reducing energy consumption significantly.
Technical Specifications Overview
  • General Information: All technical data, drawings, photographs, and illustrations are for informational purposes and may change without notice. Unauthorized use of this material is prohibited as it is the exclusive property of TEKNO-ICE.
  • Batch Teknomix Models:
    • Models: TEKNOMIX 300, 600, 1200
    • Capacity: 300, 600, 1200 liters/hour (custom capacities available)
    • Installed Power: 8.6, 10.5, 14 kW
    • Mains Water Capacity: 120, 120, 250 liters/hour
    • Tower Water Capacity: 620, 920, 1850 liters/hour
    • Chilled Water Capacity: 1500, 3000, 6000 liters/hour
    • Heating: 38700, 61530, 118600 kcal
    • Net Dimensions (cm): 340x140x180, 370x150x195, 465x325x210
    • Net Weight (kg): 940, 1200, 1690
    • Gross Dimensions (cm): 370x170x207, 390x190x227, 325x200x237
    • Gross Weight (kg): 1300, 1730, 2810
  • HTST Teknomix Models:
    • Models: TEKNOMIX 600, 1200, 2000, 3000
    • Capacity: 600, 1200, 2000, 3000 liters/hour (custom capacities available)
    • Installed Power: 12, 15, 30, 45 kW
    • Mains Water Capacity: 520, 1050, 1400, 2300 liters/hour
    • Chilled Water Capacity: 2000, 4000, 6500, 10000 liters/hour
    • Heating: 38700, 61530, 105000, 155000 kcal
    • Net Dimensions (cm): 536x160x210, 592x350x210, 713x365x220, 760x357x275
    • Net Weight (kg): 1700, 1990, 2405, 4550
    • Gross Dimensions (cm): Various dimensions listed
    • Gross Weight (kg): 2450, 3260, 3935, 6350

Note: Boiler/Steam Group is excluded from dimensions and weight specifications.

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Catalog excerpts

TEKNOMIX BATCH-HTST-1

TEKNOMIX BATCH-HTST

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TEKNOMIX BATCH-HTST-2

TEKNOMIX BATCH - HTST LINEA DI PASTORIZZAZIONE LIGNE DE PASTEURISATION PASTEURISATION LINE FOR PER MISCELA DI GELATO A POUR MÉLANGE DE CRÈME CONTINUOUS CYCLE ICECICLO CONTINUO GLACÉE EN CYCLE CONTINU CREAM MIX LÍNEA DE PASTEURIZACIÓN PARA MEZCLA DE HELADO A CICLO CONTINUO APPLICAZIONI Il sistema TEKNOMIX BATCH è il sistema di pastorizzazione ideale per piccole e medie produzioni di gelato, mentre il sistema TEKNOMIX HTST per produzioni di gelato su scala medio/grande. La preparazione della miscela siottiene attraverso stadi consecutivi che comprendono la miscelazione ed il dissolvimento degli...

 Open the catalog to page 2
TEKNOMIX BATCH-HTST-3

PANNELLO DI CONTROLLO Fabbricato in acciaio inox AISI 304, con PLC per il controllo dei diversi componenti dell’impianto di pastorizzazione. L’operatore, per mezzo di un pannello touch-screen, può attivare e controllare gli agitatori, le pompe per la miscela o per l’acqua, il contatore litri, l’omogeneizzatore, la temperatura di pastorizzazione miscela, la temperatura miscela in uscita, la temperatura acqua calda e quella di rubinetto o di torre, la temperatura acqua gelida e monitorare tutti gli allarmi e sicurezze. E’ inoltre possibile memorizzare il tempo e la temperatura di pastorizzazione...

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TEKNOMIX BATCH-HTST-4

TEKNOMIX BATCH DESCRIZIONE DELL’IMPIANTO I principali componenti dell’impianto sono : • basamento in acciaio inox con piedini regolabili (a uno, due o tre settori, secondo il modello) • impianto di riscaldamento escluso, su richiesta è possibile fornire l’impianto di riscaldamento con caldaia a gas, oppure elettrica (per piccole capacità) oppure con gruppo di preparazione dell’acqua calda (composto da uno scambiatore di calore acqua/vapore), da collegare alla caldaia a vapore del cliente. L’impianto è dotato di pompa di circolazione acqua calda e gruppo di riempimento con riduttore di pressione...

 Open the catalog to page 4
TEKNOMIX BATCH-HTST-5

The system’s main components are: • a stainless steel base with adjustable feet (one, two or three-sections, depending on the model) • heating system with gas boiler excluded from supply. On request it is possible to supply a gas boiler or an electric one (for small capacities) or a hot water preparation group (made up of a water/steam heat exchanger), to be connected to the client’s steam boiler. The system is equipped with a pump to circulate hot water and with a filling group with a pressure reducer for inlet water, a manometer/thermometer, a safety valve and an air-bubble separator. • two...

 Open the catalog to page 5
TEKNOMIX BATCH-HTST-6

TEKNOMIX BATCH PRINCIPIO DI FUNZIONAMENTO Preparazione della miscela - Gli ingredienti quali latte fresco od in polvere, acqua, grassi vegetali od animali, zucchero, stabilizzanti ed emulsionanti vengono introdotti nel primo pastorizzatore/miscelatore. L’acqua necessaria alla preparazione della miscela viene inviata al serbatoio selezionato nella quantità impostata sul contalitri. Pastorizzazione - L’impianto di riscaldamento, fornisce l’acqua calda che, tramite la pompa di circolazione, viene inviata nell’intercapedine del serbatoio selezionato, al fine di raggiungere la temperatura di pastorizzazione...

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TEKNOMIX BATCH-HTST-7

WORKING PRINCIPLE Preparing the mix - The ingredients, such as fresh or powdered milk, water, vegetable or animal fat, sugar, stabilisers and emulsifiers are introduced in the first pasteuriser/ mixer. The water necessary to prepare the mix is sent to the selected tank in the quantity set on the liter counter. Pasteurisation - The heating system supplies the hot water which, via the circulation pump, is sent into the gap of the selected tank, in order to reach the pasteurisation temperature of 85°C. Homogenization - Once the pre-set pasteurisation temperature has been reached the mix is sent,...

 Open the catalog to page 7
TEKNOMIX BATCH-HTST-8

TEKNOMIX HTST DESCRIZIONE DELL’IMPIANTO • I principali componenti dell’impianto sono : • basamento in acciaio inox con piedini regolabili (a uno, due o tre settori, secondo il modello) • impianto di riscaldamento a caldaia elettrica/gas o vapore (composto da uno scambiatore di calore acqua/vapore), con pompa di circolazione acqua calda e gruppo di riempimento con riduttore di pressione per l’acqua in entrata, manometro/termometro, valvola di sicurezza e separatore di bolle d’aria. • due serbatoi, coibentati per evitare dispersioni di calore, per la preparazione ed il riscaldamento della miscela,...

 Open the catalog to page 8
TEKNOMIX BATCH-HTST-9

DESCRIPTION OF THE EQUIPMENTDESCRIPCION DE LA INSTALACION CAPACIDAD The system’s main components are: • a stainless steel base with adjustable feet (one, two or three-section feet, depending on the model) • heating system with either an electric/gas or steam boiler (comprising of a water/steam heat exchanger), with a hot water circulation pump and a filling group with a pressure reducer for inlet water, manometer/thermometer, safety valve and air-bubble separator. • two tanks, insulated in order to avoid heat dispersion, to prepare and heat the mix, with a solenoid valve gap to circulate and...

 Open the catalog to page 9
TEKNOMIX BATCH-HTST-10

TEKNOMIX HTST PRINCIPIO DI FUNZIONAMENTO Preparazione della miscela - Gli ingredienti quali latte fresco od in polvere, acqua, grassi vegetali od animali, zucchero, stabilizzanti ed emulsionanti vengono introdotti nel primo serbatoio. L’acqua necessaria alla preparazione della miscela viene inviata al serbatoio selezionato nella quantità impostata sul contalitri. Preriscaldamento - L’impianto di riscaldamento fornisce l’acqua calda che, tramite la pompa di circolazione, viene inviata nell’intercapedine del serbatoio selezionato, per riscaldare la miscela sino ad 55°C. Una volta raggiunta la temperatura...

 Open the catalog to page 10
TEKNOMIX BATCH-HTST-11

WORKING PRINCIPLE Preparing the mix The ingredients, such as fresh or powdered milk, water, vegetable or animal fat, sugar, stabilisers and emulsifiers are introduced in the first tank. The water necessary to prepare the mix is sent to the selected tank in the quantity set on the liter counter. Preparación de la mezcla Los ingredientes como leche fresca o en polvo, agua, grasas vegetales o animales, azúcar, estabilizadores y emulsionantes deben ser introducidos en el primer tanque. El agua necesaria a la preparación de la mezcla es enviada al tanque seleccionado según la cantidad programada en...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.