FILTER SYSTEMS

FILTER SYSTEMS
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FILTER SYSTEMS

Product catalog summary
Introduction
TEKA's 2024 catalogue emphasizes the importance of clean air in industrial workplaces, highlighting innovative extraction technology to ensure employee satisfaction and competitiveness.
Product Overview
The catalogue features a range of products including mobile and wall-mounted suction and filtering systems, central systems, sensors, room ventilation, fire protection systems, and accessories.
Regulations and Norms
It outlines the German Ordinance on Hazardous Substances (GefStoffV), emphasizing local extraction and proper air filtration to prevent respiratory diseases.
Occupational Exposure Limits
Details on exposure limits for hazardous substances are provided, stressing employer responsibility for risk assessment and protective measures.
Filter Types
Filters are classified by separation efficiency, from coarse dust to fine particulate filters, with criteria for evaluating performance.
Key Recommendations
TEKA recommends certified dust extractors and central devices to meet legal requirements and ensure effective air purification.
Conclusion
TEKA invites customers to explore their product range, emphasizing innovation and quality in air purification technology.
Filter Classifications and Efficiency
Different filters such as Coarse, Fine, EPA, HEPA, and ULPA are outlined, specifying separation efficiencies and transmittance levels.
Particle Sizes and Visibility
Explains visibility of particles based on size, noting advanced filtration is needed for particles smaller than 1 μm.
Health and Safety Considerations
Emphasizes selecting appropriate filters based on pollutants and operating conditions to mitigate health risks.
Welding Processes and Emission Rates
A table categorizes welding processes by emission rates and associated hazards.
IFA Certification
Discusses IFA certification for welding fume extraction systems, ensuring high separation efficiency.
Product Descriptions
Describes TEKA products like mobile and stationary units, IFA-certified for various industrial applications.
Technical Specifications
Provides technical data for filter units, including volumetric flow, pressure, motor performance, and separation efficiency.
Conclusion
The document serves as a guide for selecting air filtration systems in industrial environments, ensuring compliance with safety standards.
Mobile and Wall-Mounted Systems
Details on systems like Filtoo, CareMaster, and CartMaster, highlighting specifications and applications.
Sensors and Industry 4.0
Discusses TEKA AirTracker for monitoring air quality and controlling systems, emphasizing digital networking in production.
Central Suction and Filtering Systems
Details on FilterCube and ZPF systems, including specifications and optional features.
Technical Specifications
Specifications for central filter units, including volumetric flow, pressure, and motor performance.
Wet Cyclone Separator
Designed for extracting grinding dust, featuring a stable fan and low-maintenance engine.
Fire Protection Systems
Includes spark latches and pre-separators to minimize fire risks in filter units.
Room Ventilation Systems
Standalone units like CleanAirCube for cleaning ambient air in industrial settings.
Technical Data and Specifications
Provides technical data for systems, including dimensions and separation efficiency.
Recommendations
Recommends using systems with point extraction methods for optimal safety and efficiency.
AirTech Systems
Includes models with varying capacities, featuring automatic dedusting and soundproof housing.
BlowTec Systems
Modular units for room air cleaning, focusing on energy efficiency.
PushPull Systems
Designed to maintain exposure limits by ventilating and filtering pollutants.
Welding and Grinding Benches
Describes benches with rear wall extraction and optional features.
Suction and Collecting Elements
Offers suction arms and cranes for various applications.
Telescopic Suction Arms
Available in various lengths and diameters, featuring smooth adjustment and optional features.
Special Suction Hoods
Designed for use above booths and robots, with options for dimensions and materials.
Fans and Ducting
Fans with various flows and performances, featuring balanced impellers and low maintenance.
Accessories
Includes hoses, pipes, and connection elements with rubber seals.
Specifications
Lists product codes for components with different diameters.
Procedures
Includes planning, production, delivery, and assembly procedures.
Warranty and Service
Offers a standard warranty with options for extension and customer support.
Company Information
TEKA's contact details and resources for further communication.
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Catalog excerpts

FILTER SYSTEMS-1

FUMES | DUSTS | VAPOURS

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FILTER SYSTEMS-3

Welcome to "Die Luftreiniger" Dear customers and partners of TEKA, Welcome to our world – the world of air purifiers! Because clean air is not just a profession for us, it's a vocation. While the protection against air pollutants at the industrial workplace used to be considered a generous gesture by the boss, the use of innovative extraction technology for modern companies is commonly accepted as a necessity nowadays. In times of a shortage of skilled labor, the targeted energy turnaround and high requirements of clean production processes, employee satisfaction and the Clean Factory become a...

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FILTER SYSTEMS-4

Table of contents Die Luftreiniger

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FILTER SYSTEMS-6

Good to know What is dust/fume? Dust/fume is finely distributed solid particles in the air, German framework regulation Ordinance on Hazardous Substances (GefStoffV) 1 which are caused by thermal processes such as welding. When it came into effect on January 1st, 2005, the Ordinance on Hazardous Substances restructured the occupa- What causes dust/fume? tional safety for activities involving hazardous substances In welding technology dust/ fume and thus hazardous as implementation of several EC directives. Welding fume is considered a hazardous substance, thus the Ordinance on Hazardous Substances...

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FILTER SYSTEMS-7

Air circulation when dealing with carcinogenic substances the required effectiveness. Instructions on the fresh air fraction If activities are carried out in a working area involving ventilation – ventilation measures". (2) At workplaces where hazardous substances of category 1 or 2 which are carcino- welding work or allied processes involving the emission of genic, mutagenic or have a negative impact on fertility, the carcinogenic or mutagenic substances or substances toxic to extracted air there must not be returned into the working reproduction of category 1 or 2 are performed (especially...

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FILTER SYSTEMS-8

Die Luftreiniger Good to know Occupational exposure limits Occupational exposure limits serve to protect the employees and their health against the dangers of inhalation of substances (TRGS 900). They came into effect in 2005 and replaced the maximum workplace concentration values that applied until then. TRGS 400 clearly states that the employer needs to carry out an assessment of the risks and that the necessary protective measures must be taken before starting the work with hazardous substances (§ 3.1(2)). The employer always has the overall responsibility (§ 3.1(6)). TRGS 402 informs about...

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FILTER SYSTEMS-9

Good to know Types of filters Prefilters and particulate filters are classified into 17 different filter classes according to their separation efficiency ranging from the coarsest filter to the finest filter U17: ■ ISO Coarse: COARSE DUST FILTERS ■ ePM10, ePM2.5, ePM 1: FINE DUST FILTERS ■ E10, E11, E12, H13, H14, U15, U16, U17: PARTICULATE FILTERS (ISO 16890 and EN 1822-1:1998) Depending on the norm the initial separation efficiency or the fractional separation efficiency are used as a performance criterion under standard load. Initial separation efficiency: Ratio between the passing and the...

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FILTER SYSTEMS-10

Good to know Particle sizes Particles having a size between 1 mm and 0.1 mm can As the right choice of filters depends on many other fac- often be seen with the naked eye. Particles smaller than tors such as the quantity and composition of pollutants 100 μm ( = 0.1 mm) are only visible by means of an optical microscope. These and perhaps an assessment of the situation on site should particle sizes correspond to the filter take place. For this matter feel free to contact our team by and the operating conditions, a professional consultation using [email protected]. Particles which are smaller than 1 μm...

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FILTER SYSTEMS-11

Settling times Decisive for the settling time of particles are in particular their size and weight. Small, light particles are held in the air by air vortices. Very small particles are in a permanent state of floating and may be inhaled if they are not extracted. Inhalation may result in significant damage to the health or even cancer. The chart on the right shows the approximate settling times of particles. Source: Technical Rules for Hazardous Substances/Welding work/ TRGS 528, Issue February 2009

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FILTER SYSTEMS-12

Die LuftreinigerGood to know IFA test certificate With a IFA certificate, the need for an individual approval of each extraction unit is omitted! 5tc«rt®tate Institut fUr Arbeitsschutz der Oeutschen Gesetzlichen Unfallversicherung ’OWAin«^ « EoaoV*’’ ’ DGUV Test Certificate An expensive, time-consuming individual approval is omitted! Saving of heating costs due to air recirculation! The Institute for occupational safety and health of the German Social Accident Insurance (Institut for Arbeitsschutz -IFA) -former BGIA- is a research and testing institute of the statutory accident insurance institutes...

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FILTER SYSTEMS-13

IFA certified products in this brochure (all the systems are certified for the welding fume category W3) filtoo® Welding fume filter, IFA certified Suitable for: short-term fume and dust extraction. CareMaster-IFA Mechanical filter unit with 1 suction elements Suitable for: Fume extraction during welding work with unalloyed steels and precious metals. StrongMaster-IFA Cartridge filter unit with 1 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed steels and precious metals, galvanized material and aluminium involving a strong fume production. CartMaster-IFA...

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FILTER SYSTEMS-14

TEKA mobile suction and filter units make it possible for you to flexibly adapt to changing conditions. For situations that require dust and smoke extraction, we offer adequate solutions for metal processing (welding/laser), electronic industry (soldering), dental and medical technology and also for the printing industry (plotting). The TEKA HandyCart, for instance, is a compact, space-saving unit used for welding of small components. In a special version, this filter unit can be used for torch extraction. On the other hand, the mobile TEKA cartridge filter units StrongMaster and CartMaster are a...

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All TEKA Absaug- und Entsorgungs- catalogs and technical brochures

  1. AirTech P10

    7  Pages

  2. FILTER UNITS

    24  Pages

  3. Vac-SerieS

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.