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Teijin Aramid CSR 2009 'Going Strong'

Teijin Aramid CSR 2009 'Going Strong'
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Teijin Aramid CSR 2009 'Going Strong'

Product catalog summary
Introduction
In 2009, Teijin Aramid faced challenges due to the global economic crisis, leading to cost-cutting measures and a focus on short-term R&D projects. Despite these challenges, the company maintained its commitment to Corporate Social Responsibility (CSR), emphasizing a balance between people, planet, and profit.
About the Report
This CSR report aims to inform stakeholders about Teijin Aramid's CSR efforts, created with input from internal and external stakeholders. It follows the Global Reporting Initiative (GRI) guidelines and focuses on material issues important to the organization.
CSR Achievements and Challenges
  • Achievements: Completion of an Eco-Efficiency Analysis pilot, introduction of core values (PURE), and reduction in business kilometers traveled, decreasing CO2 emissions.
  • Challenges: Retention of permanent employees led to the release of flexible workers, decreased energy efficiency due to low production capacity, and increased health-related absences and emissions.
Future Goals
Teijin Aramid plans to increase stakeholder dialogue, implement core values, improve energy efficiency, and establish a carbon footprint baseline. The company aims to recycle 25% of recyclable products by 2012.
Organizational Structure
Teijin Aramid's mission is to be a global leader in the high-performance fiber industry, guided by core values: Passion, Unity, Respect, and Excellence (PURE). The organization focuses on sustainable operations and innovative products.
Product Overview
Teijin Aramid produces high-performance fibers such as Twaron®, Sulfron®, Teijinconex®, and Technora®, used in various industries including automotive and civil engineering.
Introduction to Aramid Fibers
Teijin Aramid produces high-performance aramid fibers known for their high modulus, thermal stability, and resistance to shocks and chemicals. Twaron is recognized for its sustainability and recycling potential.
Corporate Strategy and Values
Teijin Aramid aims for sustainable and profitable growth, focusing on high-quality products and competitive pricing. Core values guide the company's conduct and strategy implementation.
Organizational Structure and Governance
Teijin Aramid operates globally with production sites in the Netherlands and Japan. Corporate governance emphasizes transparency, accountability, and integrity.
Production and Recycling
The company focuses on recycling and sustainability, recovering materials like sulfuric acid and aramid fibers for reuse.
Financial and CSR Reporting
Teijin Aramid adheres to J-SOX and IFRS standards for financial reporting, enhancing transparency and comparability.
Conclusion
Teijin Aramid is committed to innovation, sustainability, and global market expansion, supported by a strong organizational structure and adherence to core values and governance principles.
Economic Crisis Impact
In 2009, Teijin Aramid faced challenges due to the economic crisis, leading to a drop in sales and increased competition. Despite these challenges, the company implemented measures to close the year with a small profit.
Financial Performance
The economic crisis led to a significant drop in sales, with Teijin Ltd. reporting a net loss. The company focused on generating cash and reducing operating capital demands.
Crisis Management
A crisis team was established to address economic challenges, focusing on scenario planning and cost reductions.
Corporate Social Responsibility (CSR) Strategy
Teijin Aramid maintained its commitment to CSR, focusing on sustainable processes and products.
Environmental and Eco-Efficiency Goals
The company set goals for energy efficiency, emission reduction, and recycling, integrating sustainability criteria into decision-making processes.
Specifications and Procedures
Twaron is a robust material resistant to rust, water, and most solvents, making it difficult to recycle. Thermal recycling is suggested as an eco-efficient method.
Research and Development
Efforts include reducing the use of tetrachloromethane in production, achieving a 99% reduction in emissions.
Environmental Impact and Recycling
Efforts to improve environmental performance include recycling initiatives and reducing CO2 emissions.
Challenges and Priorities for 2010
Key challenges include balancing short-term cost improvements with long-term growth opportunities.
Safety, Health, and Welfare
The focus is on improving work safety and health, with goals to create a productive and safe work environment.
Internal Audits and Certifications
Internal audits are conducted multiple times a year to improve follow-up on action items.
5S Method
The 5S method is implemented to maintain an organized work environment.
Directive on Risks and Severe Accidents
The Emmen and Delfzijl sites are subject to the BRZO directive due to hazardous substances.
Safety Improvements
Efforts focus on improving worksite safety through integrated QHSE management systems.
Process Safety and R&D
Risk management insights lead to technical measures and investments in older installations.
Customer Safety
Studies confirm no health risks in processing and using Twaron when instructions are followed.
Incident Analysis and Prevention
Past incidents highlighted the need for better process safety.
Health and Welfare
Teijin Aramid promotes a healthy lifestyle to reduce illness-related absences.
Lost Time Injuries (LTIs)
Efforts have reduced LTIs, with a frequency rate drop from 2.2 in 2008 to 1.0 in 2009.
Risk Management
Risk management systems evaluate and rank risks systematically.
Energy Savings and Operational Improvements
Energy savings are emphasized through operational improvements and new technology.
Swine Flu Response
Preventive measures were implemented to limit the impact of the Swine Flu outbreak.
Fire Prevention in R&D Labs
Risk management identified significant fire risks in R&D labs, leading to cost-effective prevention measures.
Innovation and Collaboration
Interaction and collaboration are key to product development and sustainability.
Customer Satisfaction and Loyalty
Customer loyalty is prioritized over satisfaction, with a Net Promoter Score of 35%.
Supplier Certification and Ethics
Supplier certification focuses on environmental management and ethics.
Sustainability Initiatives
Efforts include sustainable purchasing, supplier evaluations, and reducing carbon footprints.
Recycling and Sustainability in Transportation
Recycling efforts target bulletproof vests, with a goal to recycle 25% by 2012.
R&D and Eco-Efficiency
R&D focuses on better product characteristics, efficient processes, and sustainability.
Twaron’s Carbon Footprint
Twaron's production is energy-intensive, but its lifecycle eco-efficiency is high due to energy savings during use.
Lighter Tires, Lower Fuel Consumption
Twaron is used in tires to reduce CO2 emissions by making them lighter and stronger than steel.
Project Navigator and QHSE Navigator
The project navigator tool helps manage technical projects efficiently.
Sustainability and Eco-Efficiency Analysis (EEA)
Teijin Aramid aims to lead in sustainability by using EEA to quantify the added value of its products.
Energy Legislation and Efficiency
Teijin Aramid is committed to energy efficiency, participating in agreements to reduce fossil energy use.
REACH Registration
Teijin Aramid is registering raw materials used in Twaron production to comply with REACH legislation.
Overview: The document provides a comprehensive report on the activities and environmental performance of two consortia in 2009.
1. REACH Compliance: Extensive literature review conducted to assess available data on substances and identify gaps.
2. Financial Overview: Projected costs for toxicological and eco-toxicological tests exceed €800,000 for PPD consortium members.
3. Environmental Achievements: Shift from total product-based to site-specific environmental performance reporting.
4. Energy Consumption and Efficiency: Energy efficiency index (EEI) used to measure performance relative to production output.
5. Emissions Management: Significant reductions in CO2 and NOx emissions achieved through improved processes.
6. Water and Chemical Emissions: Water consumption reduced by 23% compared to 2008.
7. CSR Initiatives: CSR challenge trophies awarded for initiatives that improved efficiency and reduced waste.
Water Consumption and Production: In 2010, Arnhem experienced a 40% reduction in production due to the economic crisis.
Waste Management: The pilot plant reduced NMP emissions by 38% in 2009.
Packaging Materials: The amount of packaging materials decreased by 70% compared to 2005.
Recycling Opportunities and Challenges: Recycling of aramid materials requires coordination with customers.
Human Resources and Social Innovation: The financial crisis led to strategic staffing adjustments.
Project IHRIS: Implementation of systems for salary and personnel information began in 2007.
Knowledge Workers Arrangement: Participation in a government initiative to retain highly educated employees during the financial crisis.
GOUD Improvement Program: Aimed at utilizing employee and facility potential.
Education and Development: Employee development programs continued despite economic challenges.
Introduction and Partnerships
Teijin Aramid is actively involved in educational initiatives to promote science and technology among students.
Employment and HR Initiatives
Teijin Aramid aims to be a preferred employer by offering competitive employment terms.
Collective Labor Agreement (CLA)
In 2009, Teijin Aramid reached an agreement with trade unions on a one-year CLA.
Sponsorship and Community Involvement
Teijin Aramid sponsors various cultural and educational initiatives, emphasizing sustainability.
Sustainability and Corporate Social Responsibility (CSR)
Sustainability is a key focus for Teijin Aramid, reflected in their long-term collaborations and sponsorships.
Memberships and Industry Involvement
Teijin Aramid is a member of several industry organizations to share knowledge and influence legislation.
Historical Achievements
Since 2003, Teijin Aramid has made significant strides in environmental responsibility.
Introduction
This document is a report published by Teijin Aramid, a subsidiary of the Teijin Group, known for its expertise in aramid products.
Company Overview
Teijin Aramid is a global leader in the production of aramid fibers, known for their strength, safety, heat and flame resistance, low weight, and sustainability.
Production and Innovation
The company operates production facilities in The Netherlands and Japan, emphasizing continuous innovation.
Publication Details
The report was published in June 2010 and reflects the situation at that time.
Contact Information
Teijin Aramid encourages feedback and suggestions via their contact email [email protected].
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Catalog excerpts

Teijin Aramid CSR 2009 'Going Strong'-1

Going Strong Corporate Social Responsibility Report 2009

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Teijin Aramid CSR 2009 'Going Strong'-2

| | | | page Contents Previous Contents Next Going Strong 1 About this report 2 CSR ups & downs in 2009 3 Our CSR ambitions and achievements 4 Highlights 2009 5 1 Organization and Management 6 2 The economic crisis 13 3 Our CSR strategy 18 4 Safety, health and welfare 25 5 Innovation and collaboration 32 6 Eco-Efficiency and our environmental achievements 39 7 Individual and society 50 Annex 1: List of abbreviations used 57 Annex 2: Memberships 58 Annex 3: CSR through the years 59 Annex 4 : GRI-index 61 Colophon 73

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Teijin Aramid CSR 2009 'Going Strong'-3

CSR REPORT 1 | | | | Dear reader, The theme for last year’s CSR report, ‘Strength in Unity’, could not have been more apt. What it meant for Teijin Aramid became evident in the crisis year of 2009. We needed to take a number of radical measures to get through the crisis. More than ever, we managed by expense, reduced the number of employees, and cut costs on all fronts. We focused on short-term Research & Development projects. Our people were asked to be extra thrifty and to make sacrifices. What we did not do was to panic. We know the value of aramid for the world and know what is the potential...

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Teijin Aramid CSR 2009 'Going Strong'-4

CSR REPORT 2 | | | | About this report How this report was created This report is intended to inform our stakeholders in a transparent way about our efforts in the area of Corporate Social Responsibility (CSR). Our direct and indirect stakeholders include employees, customers, suppliers, neighbors and nearby companies, governments, nongovernmental organizations (NGOs), unions, industry associations, banks, and (other units of ) Teijin Ltd. This is our seventh CSR report, something we are proud of. We are also quite proud that this report has been written entirely by our own people. This was accomplished...

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Teijin Aramid CSR 2009 'Going Strong'-5

CSR REPORT 3 | | | | Ups • An Eco-Efficiency Analysis pilot was completed; its results are highly promising. • An “energy day” was held to kick off the coordination of Teijin Aramid-wide energy savings activities. The activities follow the signing of the MJA-3 (multiyear agreement with the Dutch government) • The Delfzijl production site had to shut down the line temporarily. Despite the resulting decreased efficiency, the site was able to achieve a year-over-year reduction in water consumption per ton of product. • Our core values (PURE: Passion, Unity, Respect, Excellence) were introduced among...

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Teijin Aramid CSR 2009 'Going Strong'-6

CSR REPORT 4 | | | | CSR achievements and ambitions What did we promise for 2009? Stakeholder engagement To make a start in 2009 with stakeholder meetings (four in the context of the CSR report) and a doubling of this number in 2010. Ethics & Integrity (E&I) E&I aspects are part of our core values. An independent confidant will be appointed in 2009 for the USA, Brazil, and Shanghai. Health-related absences We are working toward further reduction in the percentage of health-related absences. In 2008 we achieved a percentage of health-related absences of 4.4%. Energy efficiency We will push for...

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Teijin Aramid CSR 2009 'Going Strong'-7

CSR REPORT 5 | | | | What will we do? Increase stakeholder dialogue, and particularly with our customers. Further rollout of PURE in the organization in the coming years. Our new code of conduct will appear in 2011. We are working on the further automation and use of robots at our production sites, particularly in Emmen. The expansion of our flexible team will reduce the load on our personnel. Through higher production levels and efficiency improvement programs, the plants will return to our previously achieved ambition level (2% per year v. 2005). We want to establish a baseline for our carbon...

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Teijin Aramid CSR 2009 'Going Strong'-8

CSR REPORT 6 | | | | | | | | | | | | | | | | | 1. Organization and management Previous Contents Next Deshima award CSR governance Management team Corporate Governance Developments in 2009 Who, what, where Core Values Strategy Our products Origin Strong foundation and streamlined structure

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Teijin Aramid CSR 2009 'Going Strong'-9

CSR REPORT 7 | | | | Strong foundation and streamlined structure Teijin Aramid’s mission is to be global market leader of the high performance fiber industry. To that end we are led by our strategic goals even if the crisis in 2009 reduced our rate of growth. We continue to work on sustainable operations and on better and new products. The foundation for this is formed by our four core values: Passion, Unity, Respect, and Excellence (PURE), which apply to the entire organization. Origin AKZO developed the first para-aramid in 1972. This was named Fiber X and would later become known as Arenka®....

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Teijin Aramid CSR 2009 'Going Strong'-10

CSR REPORT 8 | | | | Strategy Our strategy is aimed at achieving sustainable and profitable business activities, ambitious growth, and further globalization. We wish to satisfy the requirements of customers in all market segments by implementing a two-part approach. We serve the market both with high quality products developed in close consultation with the customer and with more standard types able to compete well on price in competitive market segments through economies of scale. We want to operate in new markets and work with the customer on new applications. Our ambition is also to develop...

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Teijin Aramid CSR 2009 'Going Strong'-11

CSR REPORT 9 | | | | Global coverage Teijin Aramid Production sites Research & Development Management team and staff Sales office Agents Good exemplary conduct by supervisors stimulates employees to exhibit the desired conduct. That is why communication on the meaning of the values for Teijin Aramid in 2009 was nearly entirely focused on the management team and the leadership team. This has resulted in a strong awareness of the importance of values for our organization and to setting a code of conduct. We have already achieved a great deal with each other through this but more time is needed...

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Teijin Aramid CSR 2009 'Going Strong'-12

CSR REPORT 10 | | | | The raw materials for the factories in Delfzijl are brought in by truck or pipeline. This is the production site for the monomers PPD (paraphenylenediamine) and TDC (terephthaloyl dichloride), which are the building blocks for our polymer (PPTA). The solvents are recovered in a separate plant for reuse. The polymer produced in Delfzijl provides the raw material for the spinning factory in Emmen. Here the PPTA is dissolved in concentrated sulfuric acid. The dissolved polymer is then spun into aramid yarns. The sulfuric acid is then washed out of the yarns and recovered for...

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