RadialTec

RadialTec
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RadialTec

Product catalog summary
Innovative Bidirectional Magnetic Circuit
The system generates clamping force through direct poles (N/S) to focus magnetic flux precisely where needed, ensuring even and constant application. The frame remains neutral to prevent magnetic flux dispersion.
Monolithic Structure "Full Metal"
RADIALTEC frames are machined from solid metal, enhancing rigidity, precision, and stability. The working surface is entirely metallic, avoiding epoxy resin or joining elements that could compromise performance.
Steel Mono-block Frame
The magnetic and electrical circuits are shielded from external agents. Integrated slots and threaded holes facilitate mechanical clamping and handling during installation.
Advantages of Magnetic Work-holding
Polar extensions allow for processing on three faces of the ring. Mobile extensions provide strong clamping without axial deformation. The system enables stress-release cycles without physical contact.
Permanent-Electro Magnetic Circuit
This circuit requires power only during activation and deactivation phases. It ensures constant performance with no internal moving parts, no power consumption during clamping, and no heat generation.
Electronic Control Units
Equipped with ST200 or ST500 control units, these systems offer 8 levels of power regulation and integration with machine PLCs. The NUFLUX cycle ensures optimal demagnetization of alloy steel parts.
Hybrid Magnetic Solutions
These solutions include a mechanical self-centering system for large turning tables, enhancing versatility and precision.
Product Models and Specifications
The document lists various models of permanent-electro magnetic plates, detailing their sizes, pole numbers, and weights. Standard supplies include magnetic plates, control units, and demagnetization systems.
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Catalog excerpts

RadialTec-1

HARD TURNING AND GRINDING SERIES Tec Hard turning and Grinding Series INNOVATIVE BIDIRECTIONAL MAGNETIC CIRCUIT The clamping force is generated only by the DIRECT POLES (N/S) to concentrate the magnetic flux where it is needed evenly and constantly. NEUTRAL CROWN The frame of the system remains neutral and totally isolated in order to avoid dispersion of magnetic flux in the machine or towards the tool. MONOLITHIC STRUCTURE “FULL METAL” RADIALTEC frames are machined from solid to increase their rigidity, precision, structural stability and reliability over time. The working surface is totally metallic and therefore free of epoxy resin or any joining element that could compromise its performance or allow infiltration of the coolant due to vibrations and overheating generated during the processing phases.

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RadialTec-2

HARD TURNING AND GRINDING SERIES Steel mono-block frame The machining and assembly of the magnetic and electrical circuit from the lower part provide an impenetrable shield from any external agent. Slots Integrated in the magnetic poles for using polar extensions and additional T-slots for fixing mechanical clamping and / or reference elements. Threaded holes For the handling of the product during installation. Performance plate with technical data Data on voltage, electrical absorption, serial number. Quick connector (CR version) Precise watertight for connection with the control unit. Central...

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RadialTec-3

HARD TURNING AND GRINDING SERIES Tec Advantages of magnetic work-holding The RADIALTEC system allows for a safe clamping of the ring avoiding any radial deformation. The use of polar extensions allows you to distance the piece from the surface of the plate freeing the 3 faces of the ring for processing. The use of mobile extensions allows for a strong clamping of the piece without any axial deformation. Work-piece “stress-release” can be performed with cycles DEMAG/MAG/DEMAG even without touching it.

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RadialTec-4

HARD TURNING AND GRINDING SERIES PERMANENT-ELECTRO The permanent-electro magnetic circuit requires power supply only during the quick phases of activation and deactivation of the plate. During the clamping phase, the force is generated only by the high-energy permanent magnets installed inside the plate. EASY AND RELIABE A RADIAL TEC system has no moving internal parts that can wear out or become damaged with use. No power consumption, no heat generation, no maintenance needed. Total mechanical separation and perfect insulation between the workholding area and the internal area of the equipment...

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RadialTec-5

HARD TURNING AND GRINDING SERIES Tec Electronic control unit ELECTRONIC CONTROL UNITS Radial TEC system are equipped with ST200 control unit with 8 levels of power regulation and digital push-button panel for small and mediumsized plates (up to 1250 mm external diameter). The ST500 controller in IP54 cabinet with 8 levels of power regulation is supplied for large plates (external diameter > 1250mm). Both with UCS sensor to monitor the current circulation during MAG/DEMAG cycles in order to ensure the correct magnetic performance. COMPLETE INTEGRATION WITH THE MACHINE All radial TEC plate control...

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RadialTec-6

HARD TURNING AND GRINDING SERIES Hybrid magnetic solutions with mechanical self-centering system SMW AUTOBLOK Modular version for large size turning tables

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RadialTec-7

HARD TURNING AND GRINDING SERIES Permanent-electro magnetic plates for vertical lathes and grinding machines with connector Standard supply • Permanent-electro magnetic plate with integrated poles and central slot for using polar extensions. Max magnetic force up to 160 N/cm2 • Set of slots T-slots for fixing mechanical clamping and / or reference elements. • Set of through holes for installation • Quick connector (for CR version) precise watertight • Electronic control unit ST200RB (ST500) with UCS current sensor • Push-button panel TCR8 for MAG/DEMAG cycles with 8 levels power regulation and...

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RadialTec-8

HARD TURNING AND GRINDING SERIES Permanent-electro magnetic plates for vertical lathes and grinding machines. Cable outlet in the center-bottom side • Permanent-electro magnetic plate with integrated poles and central slot for using polar extensions. Max magnetic force up to 160 N/cm2 • Set of slots T-slots for fixing mechanical clamping and / or reference elements. • Set of through holes for installation • Cable outlet in the center-bottom side • Electronic control unit ST200RB (ST500) with UCS current sensor • Push-button panel TCR8 for MAG/DEMAG cycles with 8 levels power regulation and cable...

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RadialTec-9

Permanent-electro magnetic systems Technical characteristics and dimensions are not obliged. MAG AUTOBLOK TECNOMAGNETE Spa may give in every time some modifications

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RadialTec-10

MAG-AUTOBLOK TECNOMAGNETE SpA Headquarter Via Nerviano 31 - 20045 Lainate (MI) - ITALY Tel: +39 02 937591 [email protected] www.mag-tecnomagnete.com TECNOMAGNETE GmbH Germany - Austria Ohmstrasse 4 - 63225 Langen - GERMANY Tel.: +49 6103 750730 - Fax: +49 6103 7507311 Email [email protected] TECNOMAGNETE Inc. U.S.A. - Canada - Mexico

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.