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Tecman Guide to Thermal Management for Battery Development

Tecman Guide to Thermal Management for Battery Development
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Tecman Guide to Thermal Management for Battery Development

Product catalog summary
Introduction
This guide is intended for automotive OEMs and tier suppliers looking for effective thermal management solutions in battery development projects. As electric vehicle battery capabilities grow, managing excess thermal energy becomes crucial to prevent reduced battery life, performance issues, and safety risks due to thermal runaway events. Tecman offers innovative solutions using advanced materials with superior thermodynamic properties.
Thermal Management Materials
The guide outlines various materials used in thermal management, including acrylic foam tape, thermally conductive adhesive-backed metallic foil tapes, graphite materials, and ultra-lightweight insulation materials. Each material provides benefits such as high thermal transmission, resistance, and prevention of thermal propagation.
Applications
Tecman provides solutions for applications like battery lid thermal protection, battery cell wrapping, metal component insulation, and mounting of battery module frames. These solutions aim to optimize performance, unlock potential, and mitigate risks.
Material Properties and Selection
Key factors in material selection include dielectric strength, thermal conductivity, insulation versus conduction, environmental conditions, and adhesion strength. Tecman collaborates with clients to effectively address these considerations.
Engineering and Manufacturing
Tecman offers engineered die-cut components and supports product application and assembly. Their in-house facilities enable high-speed precision rotary die cutting and multi-layer lamination, adhering to APQP & PPAP standards.
Client Testimonials and Partnerships
Clients praise Tecman for their innovative solutions and manufacturing capabilities. Tecman partners with leading adhesive tape manufacturers and has a proven track record across various industries.
Conclusion
Tecman provides bespoke solutions tailored to client needs, enhancing performance, reducing costs, and ensuring supply continuity. Their extensive knowledge and technical support make them a valuable partner in thermal management for battery development.
Thermal Management Graphite Films
Natural graphite films have thicknesses ranging from 0.030mm to 0.940mm, with thermal conductivity between 400 to 1300 W/mK. Synthetic graphite films range from 0.017mm to 0.040mm in thickness, with thermal conductivity between 1200 to 1800 W/mK.
Superior Lightweight Material Technology
This technology features thermal conductivity of 24 to 54 mW/m-K, density of 0.20 g/cc, and compressive resistance ranging from 8 kPa to 310 kPa. It operates within a service temperature range of -40°C to 600°C, with a maximum temperature of 850°C.
Company Overview
Tecman emphasizes quality standards, technical capabilities, and innovative solutions, focusing on customized solutions to enhance value, efficiency, and performance. They prioritize sustainability, collaboration, and innovation.
Contact Information
For inquiries, Tecman can be contacted via their website, phone, or email. They are located at Berrington House, Berrington Road, Leamington Spa, Warwickshire CV31 1NB.
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Catalog excerpts

Tecman Guide to Thermal Management for Battery Development-1

Guide to THERMAL MANAGEMENT for battery development T E C M A N s p e c i a l i t y m at e r i a l s lt d Thermal Management www.tecmanuk.com Issue NO.2

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Tecman Guide to Thermal Management for Battery Development-2

tecman: a proven partner T E C M A N s p e c i a l i t y m at e r i a l s lt d Thermal Management www.tecmanuk.com Issue NO.2

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Tecman Guide to Thermal Management for Battery Development-3

TECMAN GUIDE THERMAL Management for BATTERY DEVELOPMENT This guide is written for Automotive OEMs and tier suppliers looking for the most effective thermal management solutions for Battery Development projects. There are many different thermal management challenges in E-mobility. A common concern is that as EV battery capabilities increase so does the excess thermal energy, a detrimental by-product that can deplete the service life of the battery, reduce performance, and pose significant safety risk from thermal runaway events. We provide thermal management solutions for our customers' battery...

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Tecman Guide to Thermal Management for Battery Development-4

TECMAN GUIDE THERMAL Management materials Double Sided Thermally Conductive adhesive tapes Thermal & Electrical Management Foil Thermal Management Graphite Films Thermal Interface Materials (TIM) Specialist Thermal Insul ation Materials Thermal transmission grade acrylic foam tape with very good peel adhesion and shear strength. Thermally conductive adhesive backed metallic foil tapes using aluminium, copper, embossed and tinned copper. Natural and synthetic graphite materials with anisotropic properties created by their layered structure. Ideal for laminating and die-cutting. Liquid and pads...

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Tecman Guide to Thermal Management for Battery Development-5

thermal Management Properties There are various material characteristics to be considered when developing thermal management solutions for battery development. Our Advanced Material Engineers work in collaboration with our customer partners, providing engineering and material support at every stage of the process, ensuring that the complex material selection process and all the necessary considerations are navigated precisely and effectively. Thermal conductivity Engineering Design This is a measure of the materials ability to conduct heat across the X-Y and Z axis and affects how and what materials...

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Tecman Guide to Thermal Management for Battery Development-6

Battery Lid Thermal Protection Applications At Tecman we have years of experience meeting the challenges of thermal management, designing and manufacturing millions of thermal and electrical management components that are intelligently engineered to meet customer specifications. For battery pack, e-mobility design, and engineering support our solutions include thermal insulation, encapsulation, mounting, pre-warming and cooling, cell wrapping and electrical isolation. All of these are carefully developed with engineering teams worldwide to optimise performance, unlock potential and reduce risk....

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Tecman Guide to Thermal Management for Battery Development-7

TECMAN GUIDE Engineered die-cut component s Our multi-layer lamination and die-cutting processes provides Battery Design Engineers with unrestricted design capabilities by removing limitations and supporting engineering creativity. E N H A N C E D VA L U E Every solution is continually reviewed for opportunities to innovate and enhance to ensure overall costs and wastage are reduced. We specialise in understanding the science behind advanced materials to make careful selections based on the bespoke requirements of our electric vehicle partners. P R O D U C T A P P L I C AT I O N A N D A S S E...

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Tecman Guide to Thermal Management for Battery Development-8

A Proven Partner Tecman is a trusted partner of OEM's and tier suppliers alike with a proven track record that underlines our commitment to delivering value-add products, consistent quality and on time delivery. We also work as conversion partners for some of the world’s leading adhesive tape manufacturers including working as a Platinum Converter Partner with tesa®. We have experience across a wide range of industries, including the consumer electronics industry, where our solutions have been honed and fine-tuned through use in billions of devices. Our multi-industry expertise results in an advanced...

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Tecman Guide to Thermal Management for Battery Development-9

TECMAN GUIDE VALUE ADDED Process In-House M A N U FA C T U R I N G FA C I L I T I E S Tecman’s extensive in-house facility provides the flexibility to convert our advanced materials into customised self-adhesive components optimised to add value to our customers' application processes. Our die-cut components incorporate pressure sensitive adhesive tape technology and advanced materials with customised liner configurations and presentation styles. Our capabilities include rotary die cutting machines with ultra-fast processing speeds up to 150 metres per min and up to 1.5 million parts per hour....

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Tecman Guide to Thermal Management for Battery Development-10

TECMAN GUIDE Product INFORMATION D o u b l e - s i d e d t h e r m a l ly c o n d u c t i v e a d h e s i v e t a p e s Density 1500 to 1600 Kg/m3 Thermal conductivity Short term (4HR, 100g) (ASTM 0-3654) Thermal Interface Material s ( TIM) Hardness Breakdown strength Thermal conductivity Gap Filler Liquids Thermally Conductive Pads Thermal & electrical management foils Backing type Backing thickness Adhesive type Adhesive thickness Peel adhesion Continuous temp range Copper, embossed & tinned copper, PET/Aluminium Acrylic, thermally conductive or electrically conductive Thermal management graphite...

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Tecman Guide to Thermal Management for Battery Development-11

Challenge Tecman today HERE TO HELP Through ongoing investment in our people, capabilities, partnerships, and R&D we keep quality standards at their highest and ensure world-class technical capabilities and imaginative thinking that really make a difference. Our creative and collaborative approach to new projects has enabled the development of solutions to seemingly impossible challenges, whilst building long-lasting partnerships with our customers and supply partners based on mutual respect. We don’t subscribe to one-size-fits-all. Every project is evaluated on an individual basis and formatted...

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Tecman Guide to Thermal Management for Battery Development-12

Berrington House, Berrington Road, Leamington Spa, Warwickshire CV31 1NB

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