Equipment for manufacturing of attached implements and towed vehicles for trucks
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Comprehensive solutions eRESEARCH AND PRODUCTION ENTERPRISE ■Manufacturing process organization of attached implements and towed vehicles for trucks

From project to turnkey Research and Production Enterprise “Techvagonmash” has a huge experience in implementing of large-scale projects in the sphere of transport engineering. Engineering and production capabilities allow us to implement turn-key projects. We perform works in the following scope: 1. Business plan for production performance evaluation. 2. Development of project documents and detail design of a new factory. 3. Development of a manufacturing technology of the items planned for output. 4. Development of equipment specifications (specifications can be developed in several...

Project on manufacturing process organization of attached implements and towed vehicles for commercial vehicles Designed capacity: 2000 pcs. of towed vehicles 1000 pcs. Attached implements Implementation period: 2 years Workers number: 580 people Model range of the output products: - dump trucks and semitrailers, - container trucks, - car transporters, - garbage trucks, - truck cranes, - tarpaulin and refrigerated semitrailers. Product range makes up 26 items, constant work is being performed in order to increase it. The total area of the production department makes up 54400 m 2. It...

Multipurpose line for assembly and automatic welding of girders The line is a multipurpose equipment allowing to manufacture semitrailer girders with the height 380-700mm, length - up to 14000mm. Girders assembly and their automatic welding from the front side is performed on the first position, then an integrated positioner rotates the item by 180° and the weiding of the girder from the reverse side takes place. In order to ensure a necessary clamping force, hydraulic clamps are used. By moving hydraulic clamps mounted on the line, by changing supporting elements involved in forming of...

Robotic center for assembly and wetding of a dump truck backboard Robotic center represents an equipment complex providing automatic welding of 4 models of dump truck backboards. A robotic center consists of a gantry with a wetding robot and wetding equipment, a guide, a controt panet and guarding. Operation principle: The components of a dump car backboard are pfaced on the stand according the technofogicaf process, fixed with the cfamps and then a tackwefding is performed. Positioning and fixation of the backboard components is performed with by means of a rammer and cfamps which are...

Robotic center for assembly and welding of a dump truck sideboards Robotic center represents an equipment complex providing automatic welding of dump truck sideboards. The complex is multipurpose and has a possibility to be realigned for manufacturing of bodies advanced models. Robotic center consists of two stands. Assembly and robotic welding of Left and right dump truck Operation principle: The components of a dump car sideboard are placed on the stand according the technological process, fixed with the clamps and then a tack welding is performed. Automatic welding is performed with...

Robotic welding center for dump truck sideboards elements welding A robotic center represents a set of equipment providing automatic welding of such structures as beams, posts, etc. A welding robotic center is equipped with a path correction system during welding which allows to make the system less sensible to edge displacement of the welded workpieces. Besides there is no need in weld dressing after welding as the dynamic robot model comprises smooth arc ignition function which considerably reduces splatter at the initial moment of welding. The stand is equipped with a security system...

Multipurpose stand of semitrailer frame assembly In our developments and design we stick to the following concept of assembly equipment construction: • the equipment has to be multipurpose one; • minimum dependence on the human factor has to be ensured; • the equipment has to forbid defective products making ( the equipment informs the operator about the defective part or subassembly); • the equipment has to be highly efficient and flexible. When the repurposing is not long - its time takes less than an hour – there is a possibility to assemble a tent semitrailer and an insulated...

Multipurpose stand of dump trucks semitraiter frame assembly The stand provides the assembly of the frames of 3 dump truck semitrailer frames models. Modular structure of the stand allows to carry out fast readjustment to another frame model. The drive of basing and clamping devices is pneumatic which considerably decreases labour intensiveness and performance time of assembly process operations. Maximum girder height, mm 700 Clamps type Pneumatic, mechanical Pneumatic clamps control method Manual control valve Operating pressure in the air system. MPa 0,6-0,811 Overall dimensions of the...

Stand for assembly and welding of a semitrailer frame cantilever The stand is designed for assembly of a semitrailer frame cantilever as well as assembly of a frame cantilever with a flooring. The equipment is a multipurpose one and can make units of 4 types of semitrailers frames. Pneumatic actuators are used as drives of clamping and basing elements. Parts fixation principle_Pneumatic_ Stand realignment principle_Mechanical_ Stand control method Manual, with buttons Clamping gantry_ Travel drive_Electromechanical Stand for assembly of dump trucks side flaps The stand is designed for...

Stand for dump truck semitrailer frames The stand is designed for alignment of transversal, Longitudinal deformations, semitrailer frames twist deformations. The stand provides straightening of frames of different dimension types and represents a floor frame with the item mounted on it and equipment for straightening. The frame straightening is performed by means of hydraulic fixtures. The stand is fitted with laser meters for frame geometry control. The stand can be used for the manufacture of new products as well as in auto repair companies. Stand type_Flexible_ Item straightening drive...