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ISM4803 INTELLIGENT SERVO MODULE
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ISM4803 INTELLIGENT SERVO MODULE - 1

ISM4803 INTELLIGENT SERVO MODULE 150W DIGITAL MOTOR CONTROL FOR BRUSHLESS, DC BRUSH, LINEAR AND STEP MOTORS The ISM4803 is a new Technosoft high-performance intelligent servo module, combining motion controller, drive and PLC functionality in a single compact unit. The ISM module is a flexible, cost effective and compact solution, particularly adapted for distributed and co-ordinated control of brushless, DC, linear or step motors of powers up to 150W, with voltages up to 48V. Typical applications include distributed motor control with possibilities of gearing and electronic CAM functions in a CAN network operation. Targeted for medium to high volume applications, the ISM hardware structure is based on a cost optimised design integrating all the basic motor control functions on one double-sided card format. A series of I/O signals, both digital and analogue, are available for easy interfacing with the application. A complete set of high-level Technosoft Motion Language (TML) instructions permit to define and start complex motion sequences from your host, PC, or to execute pre-stored motion sequences selected from I/O lines, in a stand-alone mode. The embedded Intelligence of the ISM facilitates the configuration and programming of the module through a high level graphical interface as the EasyMotion Studio. YOUR NEXT INTELLIGENT MOVE “MOTION CONTROL AT THE CLICK OF A MOUSE” The configuration, tuning and programming of the ISM intelligent servo module is easy using the powerful graphical Technosoft EasyMotion Studio. System configuration and parameterization are performed by the selection and test of system structure, motor and sensors type and control mode. FEATURES • Fully digital servo drive with embedded intelligence and PLC functionality • Suitable for brushless DC, brushless AC (vector control) DC brush, linear and two, three-phase step motors • Compact open frame design (104x64 mm) card format • Various control modes as: - Torque, speed or position control - Electronic gearing, contouring (PVT, PT), profiling (trapezoidal, S-curve) - Step motor emulation (step and direction input) • Powerful Technosoft Motion Language (TML) instruction set for definition and execution of motion sequences in: - Single or multi axis control (master or slave mode) - Standalone operation with Stored Motion sequences • RS-232 serial communication • Optional CAN-Bus 2.0B up to 1 Mbit/s / CANopen • Programmable digital input / outputs and analog inputs - 4 general purpose inputs / 4 general purpose outputs - Differential quadrature encoder and digital Halls interface - Linear Hall sensors interface - 2 analog inputs, +/- 10V range - 6 dedicated digital inputs/ 2 dedicated digital outputs • Motor power supply 48V; logic power supply 5V • High current capability (3A continuous , 6A peak current) • Protection for over current, short circuit, over- and undervoltage, I2t, control error • Custom hardware and firmware options available (GP series) P091.030.LFT.0810 Application notes with ready to run Motion Language program examples are available at www.technosoftmotion.com TYPICAL APPLICATIONS • Systems with distributed motor control intelligence • Packaging equipment • Printing • Textile • Medical • Labeling • Automotive • Pick and place • Factory automation EasyMotion Studio compatible Visual C / VB / LabVIEW / Linux and PLC libraries available

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ISM4803 INTELLIGENT SERVO MODULE - 2

DIMENSIONS, SPECIFICATION, ORDERING INFORMATION ISM4803 FLEXIBILITY: Motor - sensor configurations Standard control schemes supported by the ISM Drive ISM4803 INTELLIGENT SERVO MODULE Electrical Specifications ISM4803 DC supply voltage: logic 5V motor 12 -48V Maximum continuous current 3A Peak current (100 ms. max.) 6A Minimal load inductance 200 microHenry* Nominal switching frequency 20kHz Operating ambient temperature 0°C-40°C *at 48V and 20kHz switching frequency Ordering Information P030.001.E001 ISM4803 48V, 3A, RS232 P030.001.E002 ISM4803 48V, 3A, RS232, CAN P030.001.E003 ISM4803...

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