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iPOS8015 BZ-CAT

iPOS8015 BZ-CAT

iPOS8015 BZ-CAT

Product catalog summary
Overview: The iPOS8015 BZ-CAT is a compact motion controller and drive unit utilizing MotionChip™ technology. It is designed to control various motor types such as rotary, linear brushless, brushed, and step motors, offering advanced motion control capabilities including PVT, S-curve, and electronic cam.
Specifications:
  • Motor Supply: 11-80V; Logic SELV/PELV supply: 9-36V; STO SELV/PELV supply: 18-40V.
  • Output Current: 15A RMS continuous (BLDC mode); 28A RMS peak, up to 100kHz PWM.
  • Feedback Devices: Supports dual-loop with incremental encoders, analogue sin/cos encoders, digital Hall sensors, and various encoder interfaces like SSI, BiSS-C, EnDAT.
  • Safety: Includes 2 safe torque-off inputs with SIL3/Cat3/PLe safety integrity level.
  • Interfaces: RS-232 serial and dual 100Mbps RJ45 EtherCAT® interfaces.
  • Memory: 16k x 16 SRAM for data acquisition and 24k x16 E2ROM for storing setup data and motion programs.
Connectors: Detailed information on connectors for power supply, motor power, feedback, RS232, I/O, and EtherCAT interfaces, including pin configurations and descriptions.
Electrical Characteristics:
  • Operating Conditions: Ambient temperature range from 0 to +40ºC, with extended operation up to +65ºC under reduced power ratings.
  • Storage Conditions: Temperature range from -40 to +85ºC.
  • Power Dissipation: Idle power consumption is 3.6W, with operating efficiency at 98%.
  • Protection: IP20 protection degree according to IEC60529, UL508.
Environmental and Mechanical Characteristics:
  • Size: 139 x 94.2 x 24.5 mm without connectors.
  • Weight: 240g without connectors.
  • Mounting: Recommended mounting on metallic support for better heat dissipation.
Digital Inputs and Outputs: Supports PNP/NPN programmable digital inputs and NPN open-collector digital outputs, with detailed specifications on voltage levels, current, and ESD protection.
Additional Features: Includes support for various motor-sensor configurations, detailed pin descriptions for connectors, and specific electrical parameters for optimal operation.
Frequency and Input Specifications:
  • Frequency: Differential mode operates between 0 to 10 MHz.
  • Input Voltage: Differential input voltage ranges from 1 to 1.25 VPP, with operational range from -1 to 4 V.
  • Input Impedance: Differential impedance is 4.2 to 4.7 kΩ, and common-mode impedance is 2.2 kΩ.
  • Resolution: Software selectable from 2 to 10 bits for sine/cosine period.
  • ESD Protection: Human body model protection is ±2 kV.
Analog Inputs:
  • Voltage Range: Operational range is 0 to 4.95 V, with absolute maximum values from -12 to +18 V.
  • Resolution: 12 bits with integral linearity of ±2 bits.
  • Bandwidth: Software selectable up to 1 kHz.
RS-232 and EtherCAT®:
  • RS-232: Compliance with TIA/EIA-232-C, bit rate selectable from 9600 to 115200 Baud.
  • EtherCAT®: Compliance with IEEE802.3, IEC61158, supports MDI/MDI-X auto-crossover, and ESD protection of ±15 kV.
Safety Features:
  • Safe Torque Off (STO): Complies with EN61800-5-2, SIL3 classification, and a performance level of Cat3/PLe.
  • Fault Reaction Time: 30 ms from fault detection to error registration.
Encoder Interface:
  • Clock Frequency: Software selectable from 1000 to 4000 kHz.
  • Data Resolution: Single-turn resolution of 56 bits, with multi-turn and single-turn options.
Conformity: The product complies with various EU directives including EMC, LVD, RoHS, REACH, and CE Marking Directive.
See more

Catalog excerpts

iPOS8015 BZ-CAT-1

iPOS8015 BZ-CAT DATASHEET P/N:P023.026.E221 -preliminary- Motor – sensor configurations Motor PMSM Incr. Encoder Incr. Encoder + Dig. Hall Digital Hall control only Analog Sin/Cos encoder SSI / BiSS-C/ EnDAT/ TAMAGAWA/ Panasonic/ Nikon/ Sanyo Denki Tacho Open-loop (no sensor) Motion controller and drive in a single compact unit based on MotionChip TM technology Universal solution for control of rotary and linear brushless, brushed and 2 or 3-phase step motors Advanced motion control capabilities (PVT, S-curve, electronic cam) Motor supply: 11-80V; Logic SELV/ PELV supply: 9-36V; STO SELV/ PELV supply: 18-40V Output current: 15A RMS cont. (BLDC mode); 28A RMS peak, up to 100kHz PWM First edition Feedback Devices (dual-loop support) 1st feedback devices supported:  Incremental encoder interface (differential)  Analogue sin/cos encoder interface (differential 1Vpp)  Digital Hall sensor interface (single-ended and open collector)  2nd feedback devices supported:  Incremental encoder interface (differential)  pulse & direction interface (differential) for external (master) digital reference  SSI / BiSS-C/ EnDAT/ TAMAGAWA/ Panasonic/ Nikon/ Sanyo Denki encoder interface STO: 2 safe torque-off inputs, safety integrity level (SIL3/Cat3/PLe) acc. to EN61800-5-1; -2/ EN61508-3; -4/ EN ISO 13849-1. 4 digital inputs, 12-36V, PNP/NPN programmable: 2 for limit switches, 2 general-purpose 4 digital outputs, 5-36V, NPN open-collector: Ready, Error, OUT1 0.5A and OUT0 2A 2 analogue inputs: 12 bit, +/-10V and 0-5V: Reference and Feedback (for Tacho) or general purpose RS-232 serial & dual 100Mbps RJ45 EtherCAT® interfaces Commissioning (set-up) possible through USB, FoE (file-overEtherCAT®), EoE (Ethernet-over-EtherCAT®) 255 h/w addresses selectable by h/w sliding switches 16k x 16 SRAM memory for data acquisition 24k x16 E2ROM to store setup data, TML motion programs, cam tables and other user data NTC/PTC analogue Motor Temperature sensor input February 21, 2022 Title of document Last edition

 Open the catalog to page 1
iPOS8015 BZ-CAT-2

iPOS8015 BZ-CAT DATASHEET P/N:P023.026.E221 -preliminaryPin GND +VMOT +VLOG Earth Negative return (ground) of the power supply Positive terminal of the motor supply: 12 to 80VDC . Positive terminal of the logic supply input: 12 to 36VDC Earth connection Phase A for 3-ph motors, A+ for 2-ph steppers, Motor+ for DC brush motors Phase B for 3-ph motors, A- for 2-ph steppers, Motorfor DC brush motors Phase C for 3-ph motors, B+ for 2-ph steppers Chopping Resistor output/ Phase B- for step motors Earth connection Standard 8P8C modular jack (RJ-45) male 43025-0400 MICROFIT RECEPTACLE HOUSING, 2x2 WAY...

 Open the catalog to page 2
iPOS8015 BZ-CAT-3

iPOS8015 BZ-CAT DATASHEET P/N:P023.026.E221 -preliminary- Sets hardware Axis ID that is found in the ECAT register called “configured station alias”. Pin 8 is Bit 0... Pin 1 is Bit 7 of the Axis value. Possible values: from 1 to 255 when all pins OFF; When Axis ID is 255, the EtherCAT register called “configured station alias” will be 0. Electrical characteristics All parameters measured under the following conditions (unless otherwise specified): • Tamb = 24ºC, VLOG = 24 VDC; VMOT = 80VDC • Supplies start-up / shutdown sequence: any • Load current (sinusoidal amplitude / cont. BLDC, DC, stepper)...

 Open the catalog to page 3
iPOS8015 BZ-CAT-4

iPOS8015 BZ-CAT DATASHEET P/N:P023.026.E221 -preliminaryDigital Outputs (OUT0, OUT1, OUT2/Error, OUT3/ Ready) Mode All outputs (OUT0, OUT1, compliance OUT2/Error, OUT3/Ready) Not supplied (+VLOG floating) Immediate OUT0, OUT1 ly after OUT2/Error, power-up OUT3/ Ready Default state OUT0, OUT1, Normal OUT2/Error operation OUT3/Ready Logic “LOW”; output current = 2A for OUT0/ 0.5A for the other digital outputs Logic OUT2/Error, “HIGH”; OUT3/ Ready output current = 0, OUT0, OUT1 Output voltage no load Logic “HIGH”, external load to +VLOG Absolute maximum, continuous Absolute maximum, surge (duration...

 Open the catalog to page 4
iPOS8015 BZ-CAT-5

iPOS8015 BZ-CAT DATASHEET P/N:P023.026.E221 -preliminarySafe torque OFF Min. Typ. Max. Units (STO1+,STO1-; STO2+, STO2+) Safety function According to EN61800-5-2 STO (Safe Torque OFF) EN 61800-5-1/ -2 Safety Integrity Level safety integrity level 3 (SIL3) and EN 61508-5PFHd (Probability of Failures 3/ -4 hour-1 (0.8 FIT) 8*10-10 per Hour - dangerous) Classification Performance Level Cat3/PLe EN13849-1 MTTFd (meantime to Classification 377 years dangerous failure) Mode compliance PNP Input floating (wiring Default state Logic LOW disconnected) Logic “LOW” (PWM operation -20 5.6 disabled) Logic...

 Open the catalog to page 5

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