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iPOS4815 MZ-CAT DATASHEET

iPOS4815 MZ-CAT DATASHEET

Product catalog summary

Overview: The iPOS4815 MZ-CAT is a compact motion controller and drive unit utilizing MotionChip™ technology. It is designed to control various motor types such as rotary and linear brushless, brushed, and step motors. The device offers advanced motion control capabilities and supports multiple communication interfaces.

Specifications:

Motor Supply: 11-50V; Logic SELV/PELV supply: 9-36V; STO SELV/PELV supply: 18-40V.
Output Current: 15A RMS continuous in BLDC mode; 28 APEAK RMS, up to 100kHz PWM.
Operating Temperature: 0-40°C, with derating above 40°C.
Communication Interfaces: USB, RS232, dual 100Mbps EtherCAT® ports.

Feedback Devices: The unit supports dual-loop feedback with various encoder interfaces, including incremental, analogue sin/cos, and digital Hall sensors.

Safety Features: It includes two safe torque-off inputs with a safety integrity level of SIL3/Cat3/PLe according to EN standards.

Inputs and Outputs:

6 digital inputs (12-36V, PNP/NPN programmable).
6 digital outputs (5-36V, programmable polarity).
2 analogue inputs (12-bit, 0-5V).

Electrical Characteristics:

Logic Supply Input: 9-36 VDC, with absolute maximum values up to 42 VDC.
Motor Supply Input: 11-50 VDC, with absolute maximum values up to 54 VDC.
ESD Protection: ±0.5 kV for human body model, ±15 kV in original packaging.

Mechanical and Environmental:

Dimensions: 64 x 43.8 x 15.7 mm.
Weight: 36.3 g.
Protection Degree: IP20 according to IEC60529, UL508.

Mounting and Installation: Guidelines are provided for spacing and airflow requirements for both vertical and horizontal mounting configurations.

Connectors: Details on mating connectors and pin configurations for J1, J2, and J3, including descriptions of each pin's function.

Linear Hall Inputs: Operational voltage range is 0.5 to 4.5V, with absolute maximums of -7 to +7V continuous and -11 to +14V for surges. Input current is 0.2mA for 0 to +5V. ESD protection is ±1kV.

Digital Inputs: Configurable as PNP or NPN. Logic levels for PNP: LOW (-10 to 2.2V), HIGH (6.3 to 36V). For NPN: LOW (0 to 2.2V), HIGH (6.3 to 36V). ESD protection is ±5kV.

Encoder Inputs: Supports single-ended and differential modes. Single-ended logic levels: LOW (1.6V), HIGH (1.8V). Differential mode complies with TIA/EIA-422-A. ESD protection is ±1kV.

Digital Outputs: Available in PNP and NPN modes. PNP logic HIGH output voltage is VLOG-0.2 to VLOG-0.8V. NPN logic LOW output voltage is 0.2 to 0.8V. ESD protection is ±15kV.

Sin-Cos Encoder Inputs: Differential input voltage is 1 to 1.25VPP. Operational range is -1 to 4V. ESD protection is ±1kV.

Analog Inputs: Operational voltage range is 0 to 5V. Absolute maximums are -12 to +18V continuous and ±36V for surges. ESD protection is ±5kV.

RS-232: Complies with TIA/EIA-232-C. Bit rate is software selectable from 9600 to 115200 Baud. ESD protection is ±2kV.

Safe Torque OFF (STO): Complies with EN61800-5-2, SIL3 classification. Logic levels: LOW (-20 to 5.6V), HIGH (18 to 36V). ESD protection is ±2kV.

Ethernet Ports: Complies with EtherCAT and Fast Ethernet 100BASE-TX. Maximum cable length is 150m. ESD protection is ±4kV.

Conformity: The device complies with EU directives including EMC, LVD, RoHS, REACH, and CE Marking.

Catalog excerpts

Motor - sensor configurations ■ Features ■ Motion controller and drive in a single compact unit based on MotionChip TM technology_ ■ Universal solution for control of rotary and linear brushless, brushed and 2 or 3-phase step motors_ ■ Advanced motion control capabilities (PVT, S-curve, electronic cam) ■ Motor supply: 11-50V; Logic SELV/ PELV supply: 9-36V; STO SELV/ PELV supply: 18-40V_ ■ Output current: 15A1RMS cont. (BLDC mode); 28 Apeak RMS, up to 100kHz PWM_ ■ Operating ambient temperature: 0-40°C (over 40°C with derating) ■ NTC/PTC analogue Motor Temperature sensor input ■ Communication interfaces: ■ USB ■ RS232_ ■ dual 100Mbps EtherCAT® ports_ ■ Feedback Devices (dual-loop support) 1st feedback devices supported: ■ Incremental encoder interface (single ended or differential)_ ■ Analogue sin/cos encoder interface (differential 1VPP)_ ■ Digital Hall sensor interface (single-ended and open collector) ■ Linear Hall sensors interface ■ pulse & direction interface (single ended or differential) for external (master) digital reference 2nd feedback devices supported: ■ Incremental encoder interface (differential)_ 1Nominal current can be increased if external cooling is ensured over cooling area

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Mating Connectors Alternative: Direct connection Pin Name Type Description Name First edition

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Pin Name Type Description iPOS4815 MZ-CAT DATASHEET P/N: P022.016.E122 -preliminary- NTC/PTC 3.3V input. Used to read an analog temperature value_ "8 bit H/W Axis ID register. -Connect pin to GND to set bit to 1. .Sets hardware Axis ID that is found in the ECAT register configured station alias Pin 16 is Bit 0... Pin 9 is Bit 8 of the Axis value. Possible values: from 1 to 255 (all pins OFF); -When Axis ID is 255, the EtherCAT register .called “configuredstation alias"will be 0. O Anode of Run LED (EtherCAT status machine). Anode of Error LED (EtherCAT status machine)._^_ Connect to center tap...

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Electrical characteristics All parameters measured under the following conditions (unless otherwise specified): • VLOG = 24 VDC; VMOT = 48VDC • Supplies start-up / shutdown sequence: -any-• Load current (sinusoidal amplitude / cont. BLDC, DC, stepper) = 15A RMS

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