1. Catalogs
  2. TECHNOLIT GmbH
  3. Grinding and separating technique

Grinding and separating technique

Grinding and separating technique
1 / 86 PagesView full catalog

Grinding and separating technique

Product catalog summary
Overview: The document provides a comprehensive guide on grinding and separating techniques, focusing on various types of discs and tools used in metalworking and construction. It includes specifications, applications, and safety standards for cutting, grinding, and polishing tools.
Cutting Discs: Products like Karat ZA 60 R INOX "Turbo Blade" and CARAT "MULTI-CUT" are designed for efficient cutting with minimal thermal load and noise. They feature low disc thickness for precise cuts and comply with EN 12413 safety standards. Applications include repair shops, automobile industries, and construction.
Grinding Discs: Products like Cubitron™ abrasive grain discs offer long service life and low wear due to self-sharpening properties. They are suitable for various metals including stainless steel, bronze, and aluminum, emphasizing reduced user fatigue and improved handling due to low vibration and noise.
Sanding Belts and Accessories: A range of sanding belts and grinding accessories focus on durability and high performance for metal treatment and processing.
Safety and Standards: All products comply with EN 12413 safety requirements ensuring high work safety. Products are marked with TECHNOLIT® quality mark indicating industrial quality.
Applications and Use Cases: Tools are designed for use in various sectors including maintenance, repair, construction, and metalworking. Specific applications include cutting thin-walled metal sheets, profiles, and non-ferrous metals.
Technical Specifications: Detailed specifications for each product include size, width, bore, and unit. Performance metrics such as maximum operating speed and permissible speed are included.
Product Specifications: Various grinding discs are highlighted for their specifications, applications, and advantages. Products like 3M™ Cubitron™ II and ZERAtron Plus offer high removal rates and cooler grinding, suitable for structural steel, stainless steel, and non-ferrous metals.
Application Areas: Grinding discs are used in steel construction, container construction, welding companies, foundries, and forges. Specific applications include chamfering, fillet weld grinding, plastering, grouting, coarse grinding, and removing welds.
Key Features and Benefits: Many discs offer up to three times the processing amount compared to competitors, reducing time and pressure required. Products like ZERAtron Plus and Texstar® discs have extended service lives due to self-sharpening grains and improved grain adhesion.
Performance Insights: Graphs and data indicate that ZERA grinding tools achieve higher material removal rates with less pressure compared to conventional products. Innovative grain structures contribute to cooler and more efficient grinding processes.
Wire Brushes: Steel wire brushes are used for smoothing, removing welding scales, and cleaning cast iron seams. Braided and shaft round brushes are designed for aggressive work, removing rubber debris, adhesives, and weld slag.
Cleaning Discs: Festogress "Red-Devil" and Cleaning Disc "Lilac" offer long service life and improved grinding performance with low noise operations.
Specifications: Detailed specifications for various grinding and polishing tools, including bristle discs, adhesive discs, fleece discs, and polishing discs, are provided. These tools are designed for use in metalworking, woodworking, and other industrial applications to achieve smooth, residue-free surfaces.
Storage and Safety: Proper storage conditions are emphasized to maintain the quality of abrasive tools, including temperature and humidity guidelines. Safety recommendations are provided, with references to FEPA safety leaflets.
Conclusion: The document serves as a comprehensive guide for selecting and using various grinding and finishing tools, emphasizing their applications, specifications, and safety standards.
See more

Catalog excerpts

Grinding and separating technique-1

Grinding and separating technique Grinding and separating technique Cutting discs Grinding discs Sanding belts wire brushes Cleaning discs Polishing and calendering Finishing-systems Diamond and other special discs

 Open the catalog to page 1
Grinding and separating technique-3

Grinding and separating technique Cutting discs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690 – 694 Grinding discs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695 – 707 Fiber- and Adhesive grinding discs. . . . . . . . . . . . . . . . . . . . . . . . . . . 708 wire brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709 – 710 Cleaning discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711 – 712 Polishing and calendering. . . . . . . . . . . . . . . . . . . . . . . . . . ....

 Open the catalog to page 3
Grinding and separating technique-4

TECHNOLIT THE WORK SHOP EXPERT Cutting discs The revolution on the cut-off wheel sector: precise, quick and safe Time savings due to less reworking because of less possible ridge development at profiles, pipes and metal sheets Very short cutting times and cold cut due to the aggressive cutting qualities of the thin material Clear reduction of cutting dust and noise due to the extremely low disc thickness Qualities: • Safe working: - roughened side surfaces prevent the disc from getting jammed - Under excessive loads, the inner ring will loosen and the angle grinder will run idle - Despite 0.75...

 Open the catalog to page 4
Grinding and separating technique-5

TECHNOLIT11 THE WORK SHOP EXPERT W One cutting disc for nearly all materials Time saver since the disc does not need to be changed out when working with various materials Stable and safe for precise cuts disc is only 1.0 mm in thickness Clean and burrfree cutting of steels and high grade steels since the high value pure high grade aluminum abrasive grain tNhnoM* GmbH VLTI-CUT Qualities: • The ideal solution for all construction and installation jobs • Clean and straight cutting even of cast metals and aluminium • Does not require a separate disc for non-ferrous metals or plastics • Low noise...

 Open the catalog to page 5
Grinding and separating technique-6

THE WORK SHOP EXPERT Cutting discs 7ERAcut Inox cutting Faster cutting times due to newly developed grain mix. Up to 20% saving on working hours at the same contact pressure. Ceramic corundum ensures constant sharpening of the disc in use Longer service life compared with conventional cutting discs; thanks to the innovative bonding, up to 40% longer service life is achieved Time savings in performing work due to faster cutting times and fewer disc changes Qualities: • Low thermal load • Short cutting times along with long service life • Free of iron, sulphur and chlorine • The ideal disc for...

 Open the catalog to page 6
Grinding and separating technique-7

TECHNOLIT11 THE WORK SHOP EXPERT W Cutting disc carat Metal Complies with EN 12413 safety requirements • For working on metals • High performance • Long lasting service life • Marked with TECHNOLIT® quality mark Industrial quality' • High degree of safety Carat-ZA 60 R Inox Special Complies with EN 12413 safety requirements • Special, ceramic sintered grain is harder, more aggressive and more durable than commonly used corundum • Resharpens itself automatically because the grain splits itself up repeatedly • For alloyed, high-alloyed and acid-resistant steel, non-ferrous metals, brass, pipes,...

 Open the catalog to page 7
Grinding and separating technique-8

TECHNOLIT THE WORK SHOP EXPERT Gambit® Steel Special Inox Complies with EN 12413 safety requirements • For almost burr-free processing of thin-walled metal sheets and profiles • For separating non-rusting and resistant steels as well as non-ferrous metals • Low cutting width allows for easy working • High degree of safety Cutting discs Cutting disc carat Stone Workshop trolley „JOKER“ Complies with EN 12413 safety requirements • Thin, sleek cutting wheel for stainless steel • Low material consumption • For almost burr-free processing of thin-walled metal sheets and profiles Complies with EN 12413...

 Open the catalog to page 8
Grinding and separating technique-9

TECHNOLIT11 THE WORK SHOP EXPERT W Newly developed grinding disc with patented Cubitron™ abrasive grain Green Corps™ • Long service life and low wear due to the specially hardened grinding surface and the patented Cubitron™ grain • Grinding disc remains sharp until the end; the breaking-off of small edges creates micro-fractures with sharp profiles • Can be used on numerous materials, such as like steel, stainless steel, bronze, aluminium, etc. due to the use of a special ceramic sintered grain Metal cast and metal forging industry Steel construction (scaffold, ship and building construction etc.)...

 Open the catalog to page 9
Grinding and separating technique-10

TECHNOLIT THE WORK SHOP EXPERT Grinding discs Grinding disc Aluminium Complies with EN 12413 safety requirements • For treatment of Aluminium • Highly performing, long service life and durability • Awarded with the TECHNOLIT® seal of approval “Industry Quality” • High work safety Grinding disc Carat metal Complies with EN 12413 safety requirements • For treatment of metal • Highly performing, long service life and durability • Awarded with the TECHNOLIT® seal of approval “Industry Quality” • High work safety Partially flexible grinding disc Metal grinding disc • Becomes very elastic when heated-up,...

 Open the catalog to page 10
Grinding and separating technique-11

Grinding discs THE WORK SHOP EXPERT Roughing with comfort Grinding discs „ZERAgrind“ Qualities: Up to 3 times the removal rate • Reduces the effort by 70% for the same removal rate compared to other premium products • Significantly less fatigue and strain on the user - perceptible straightaway • Roughing with comfort • Up to three times of the processing amount Areas of use: Structural steel, stainless steel, nonferrous metals Application area Chamfering, fillet weld grinding, plastering, grouting, coarse grinding, removing welds 3M™ Cubitron™ II Abrasive grain MATERIAL REMOVAL CUMULATED After...

 Open the catalog to page 11
Grinding and separating technique-12

TECHNOLIT THE WORK SHOP EXPERT Grinding discs With an extraordinary rate of removal Qualities: • Self-sharpening abrasive grain since the structure of the triangles breaks down during the grinding process, thus creating new edges • Extreme grind, thus greater and more uniform removal (saves up to 50% more time) even on hard to process materials • Additional reduction of the grinding temperature through the use of binding additives (grinding aids) • Stress cracks and discolouration in the material are now a thing of the past • Extremely long service life in comparison to other products (up to...

 Open the catalog to page 12

All TECHNOLIT GmbH catalogs and technical brochures

  1. Saws

    30  Pages

  2. Hand tools

    134  Pages

  3. Sorting systems

    86  Pages

  4. Drill

    52  Pages

  5. Welding devices

    90  Pages

  6. 615 010

    1  Page

  7. INOX-Soft

    1  Page

  8. 615 180

    1  Page

  9. SPEKTRO

    1  Page

  10. 690 030

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.