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Heavy Duty Slide Guides data sheet

Heavy Duty Slide Guides data sheet
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Heavy Duty Slide Guides data sheet

Product catalog summary
Overview: This technical guide provides comprehensive information on heavy-duty slide guides, focusing on their properties, applications, and advantages. It covers specifications, design elements, and usage recommendations for various environments.
Specifications and Features:
  • Heavy-duty slide guides are engineered to surpass the limitations of standard ball-bearing guides, especially in high load and torque scenarios.
  • Constructed from high-performance plastics, they can support loads up to 264kN and torques up to 10.5kNm.
  • These guides offer high precision, cleanliness, and damping properties, ideal for lubrication-free operations and environments with minimal particle emission.
  • They function effectively in temperatures from -100°C to +250°C, with options extending to +400°C.
  • Materials include hard-anodized aluminum and stainless steel, known for their chemical and corrosion resistance.
Design and Components:
  • The carriage is typically made of high-strength aluminum with adjustable, easily replaceable sliding elements.
  • Guide rails come in various materials, such as anodized aluminum and stainless steel, with options for nitrate-hardened rails for abrasive conditions.
  • Spacer rails support guide rails with rectangular cross-sections, matching materials to prevent contact corrosion.
Applications:
  • Slide guides are versatile, used in medical devices to heavy-duty machinery in dusty environments, such as rim crushing and deburring machines.
Disclaimer: The document includes a disclaimer that the information is based on current knowledge and does not constitute a legal warranty. Users should evaluate product suitability through practical trials.
Guide Clearance Adjustment:
  • Guide clearance is adjustable via lateral slits in the carriage, using tension and pressure screws for clearance-free or preloaded settings.
  • This system is suitable for high mechanical loads without risk of deadlocks or breakdowns.
Environmental Media and Lubricants:
  • Designed for dry operation, these guides do not require lubrication, though initial lubrication can reduce abrasion and extend lifespan.
  • Special lubricants like MoS2 are not recommended due to increased abrasion.
  • They can handle water, cleaning agents, and emulsions if designed accordingly, with wiper elements available for dusty environments.
Load Capacity, Load Ratings, and Torques:
  • Load capacity is influenced by factors such as sliding element material, load direction, rail material, average velocity, temperature, stroke length, and environmental media.
  • Anodized aluminum rails are preferred for their smooth surface and thermal conductivity.
Properties of Slide Elements:
  • High-performance plastics used in slide guides are compared for static load capacity, wear resistance, chemical resistance, and temperature stability.
Material Availability and Applications:
  • Materials include extruded and ground steel, nitrified steel, and stainless steel, each suited for specific conditions like abrasive dust, high temperatures, or corrosive environments.
Rail and Spacer Rail Properties:
  • Details on T-rails and flat rails, with T-rails noted for ease of mounting and precision.
  • Spacer rails are necessary for mounting flat guide rails, with similar materials recommended to avoid contact corrosion.
Applications and Recommendations:
  • Heavy-duty slide guides are recommended for various applications based on rail material, emphasizing the use of similar materials for rails and spacers to prevent corrosion.
  • Lubrication is advised for improving slippage and corrosion protection, especially in clean environments.
Dimensions and Tolerances:
  • Detailed dimensions for guide rails and spacer rails, including system size, rail width, height, and material, with specified tolerances and options for custom lengths.
Carriage and Slide Guide Options:
  • Carriages available in standard aluminum, hard anodized aluminum, and special designs in steel or stainless steel, with adjustable guide clearance and height tolerances.
  • Alternative options include sliders made entirely of high-performance plastic for simpler guiding tasks.
Additional Features and Options:
  • Options include lower carriages, manual clamping elements, and wiper blades made of GLW100K, with special short spacers for precise applications.
Specifications:
  • Guide sliders made from high-performance plastic GLW100K, suitable for all rail types of the same size, especially aluminum guides AH and AE.
  • Can absorb loads C0_y and C0_z as per table on page GF 06, with low precision and guide clearance of 0.3 to 0.4mm.
Clamping Elements:
  • Used for fixing carriages under low to medium thrust forces, operated with a manual lever, adjustable in mid-position.
  • Standard clamping jaws made of GLW100K, with special jaws available for hardened guide rails upon request.
Wiper Elements:
  • Made from high-performance plastic GLW100K, suitable for all carriage types, with a temperature range from -100°C to +75°C.
Recommendations:
  • Remove coarse dirt from the rail surface to extend the life of sliding elements.
Notes:
  • Dimensions and structural changes are subject to change without liability for errors.
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Catalog excerpts

Heavy Duty Slide Guides data sheet-1

Inhaltsverzeichnis Table of Contents Properties, advantages and applications Seite Page Aufbau und Inbetriebnahme – Funktionsbeschreibung - Führungsschlitten, Gleitelemente, Schienen, Distanzschienen - Umgebungsbedingungen und Schmiermittel - Führungsspieleinstellung Belastbarkeit, Tragzahlen und Drehmomente Load capacity, load ratings and torques Properties of the slide elements Einsatzmöglichkeiten in Abhängigkeit vom Schienenmaterial Applications in dependence from the rail material Guide rails Spacer rails and short spacers Guide slider Zubehör Design and bringing into service - Carriages, slide elements, rails and spacer rails - environmental media and lubricants - guide clearance adjustment - Klemmelemente - Abstreifelemente Additional parts - clamping elements - wiper elements Trapezförmige Gleitführungen GFWP/GFSP auf Anfrage Trapezoidal slide guides GFWP/GFSP on request Axiallager - siehe Abschnitt Normteile - Maschinenfüße Spherical thrust bearings - see chapter standard parts - machine feet Ausgabe 2017  –  Druckfehler, Maß- und Konstruktionsänderungen vorbehalten. 2017 edition – We reserve the right to make dimensional and structural changes. We accept no liability for changes or printing errors. Hochleistungsgleitführungen ǀ Heavy duty slide guides

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Heavy Duty Slide Guides data sheet-2

Hochleistungsgleitführungen Heavy duty slide guides Funktionalität im Grenzbereich Range of functions near the limit Eigenschaften, Anwendungen, Vorteile Properties, applications, advantages Sehr hohe Lasten und Drehmomente Very high loads and torques Standard-Linearführungen sind aus dem heutigen Maschinenbau nicht mehr wegzudenken und haben den Status eines Katalogteiles. Trotzdem stoßen Ingenieure immer wieder auch an die Grenzen von Last- und Drehmomentaufnahme, auf besondere Umgebungsbedingungen wie Temperatur, Schmutz oder Korrosion sowie auf hohe Anforderungen im Hinblick auf Präzision,...

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Heavy Duty Slide Guides data sheet-3

Hochleistungsgleitführungen Heavy duty slide guides Anwendungspeispiele Typical applications The applications of our slide guides range from sensitive technical applications in the field of medicine to robust heavyduty machines working under dirty and dusty conditions. Below are some typical applications described. Abb.1-01: Trennschleifmaschine für Gusssteiger, Linearführung GFW-2-43-80 mit pneumatischem Vorschub, Trockenlauf Fig. 1-01: Parting-off grinder for casting risers, slide guide GFW-2-43-80 with pneumatic forward feed, dry operation Abb.1-02: Felgenquetschmaschine: Linearführung mit...

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Heavy Duty Slide Guides data sheet-4

Hochleistungsgleitführungen Heavy duty slide guides Aufbau ǀ Design Hochleistungsgleitführungen ǀ Heavy duty slide guides Unsere Gleitführungen haben einen Schlitten, in dem die Gleitelemete aus Our slide guides consist out of a carriage that holds the sliding elements Hochleistungskunststoff gehalten werden. Die Gleitelemente gleiten auf made of high-performance plastic. The sliding elements move on flat rails Flachschienen die entweder direkt oder mit Hilfe einer Distanzleiste auf attached directly or by means of a spacer rails to the base. dem Untergrund befestigt werden. Schlitten Carriages...

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Heavy Duty Slide Guides data sheet-5

Hochleistungsgleitführungen Heavy duty slide guides Umgebungsmedien und Schmiermittel Unsere Gleitführungen sind für den Trockenlauf konzipiert und benötigen keine Schmierung. Ist dennoch Schmierung mit normalen Schmiermitteln vorhanden, so ist dies in der Regel der Funktionalität des Systems nicht abträglich. Eine Einmalschmierung zu Beginn verringert normalerweise den Einlaufverschleiß und erhöht damit die Lebensdauer. Bestimmte Sonderschmiermittel wie MoS2 oder ähnliche, welche metallische Plättchen bilden, sind nicht empfehlenswert, da sie zu verstärktem Verschleiß führen können. Andere Medien...

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Heavy Duty Slide Guides data sheet-6

Hochleistungsgleitführungen Heavy duty slide guides Belastbarkeit, Tragzahlen und Drehmomente Load capacity, load ratings and torques Die Belastbarkeit von unseren Gleitführungen hängt hauptsächlich von folgenden Faktoren ab: The load capacity of our slide guides is primarily influenced by the following factors: • Gleitelemente: Die Wahl eines Materials mit höherer Flächenpressung für die Gleitelemente steigert die Belastbarkeit • Belastungsrichtung: Höhere Belastbarkeit in z-Richtung • Schienenmaterial: Eloxierte bzw. hartanodisierte Aluminiumschienen sind die besten Gleitpartner, mit möglichst...

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Heavy Duty Slide Guides data sheet-7

Hochleistungsgleitführungen Heavy duty slide guides Eigenschaften der Gleitelemente Properties of the slide elements • Standard Hochleistungskunststoff • Verschleißfest • Gute Gleiteigenschaft • Bis 75°C einsetzbar • Standard high-performance plastic • Wear-resistant • Good sliding properties • Applicable up to 75 °C GLW530 = Kurzzeichen -5D • Hervorragende Chemikalienbeständigkeit (vergleichbar PTFE) • Niedrige Reibung • Hohe Formstabilität • Verschleißfest bis 200°C GLW530 = Symbol -5D • Excellent chemical resistance (comparable to PTFE) • Low friction • High degree of form stability • Wear-resistant...

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Heavy Duty Slide Guides data sheet-8

Hochleistungsgleitführungen Heavy duty slide guides Possible applications for Heavy duty slide Einsatzmöglichkeiten der Hochleistungsgleitführungen in Abhängigkeit vom Schienenmaterial guides in dependence from the rail material Um den unterschiedlichsten Bedingungen gerecht zu werden, stehen verschiedene Schienenmaterialien zur Verfügung. Die folgenden Tabellen geben Ihnen einen Überblick. To work under a wide number of conditions we offer various rail materials. The following tables give an overview. Schienenmaterial und Eigenschaften | Rail material and properties BestellKürzel Order Code...

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Heavy Duty Slide Guides data sheet-9

Hochleistungsgleitführungen Heavy duty slide guides Führungsschienen Guide rails Wir führen Flachschienen für Montage mit Distanzleiste (siehe Seite GF10) oder Montage auf geradem Unterbau sowie T-Schienen in den Größen 0 und 2 mit integrierter Distanzleiste für einfache Montage. We offer flat rails for mounting with spacer rail or mounting on straight base construction as well as T-rails in size 0 and 2 with integrated spacer rail for simple mounting. Wir schneiden die Schienen in der von Ihnen gewünschten Länge. Bitte beachten Sie die festen Bohrungsabstände! Alle Schienen unserer Hochleistungsgleitführungen...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.