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Heavy-duty roller guides

Product catalog summary

Table of Contents and Selection Guide
This section provides an overview of the document's contents, detailing various types of rollers and their applications, including support rollers, flange rollers, guide rollers, and clamping studs.

Properties, Advantages, and Applications
Properties: Heavy-duty roller guides are designed for very heavy loads under challenging conditions, featuring ground, hardened surfaces and inductively hardened rails. Standard metric sizes are available, with imperial sizes on request.
Advantages: The system is lubrication-free, with sealed rollers that have lifetime lubrication, and is maintenance-free within a temperature range of -34 °C to +107 °C. Special greases and seals are available for high temperatures and food applications.
Applications: Suitable for industries such as gantry cranes, storage, agribusiness, steel, wood/paper industry, and assembly lines.

Special Versions
Special versions include rails for continuous mounting, stainless steel components, rollers with PUR coatings for low-noise operations, and systems for extended temperature ranges.

Dimensions and Specifications
Detailed dimensions and specifications are provided for various roller types, including part numbers, dimensions, thread sizes, and load capacities.

Load and Life Endurance
Information on load capacities and life endurance for different roller types is provided, including data on radial and axial loads, bending loads, and shear loads on housing.

Introduction
The document emphasizes the importance of matching guide rails and rollers for optimal performance, focusing on guide rollers with centric and eccentric bolts.

Specifications
Guide rails are made from high-quality steel, supporting a maximum load of 317450 N per roller, with lengths from 500 mm to 4000 mm. Running surfaces are inductively hardened to 55-60 HRC or 38 HRC.

Guide Rollers
Available with centric and eccentric bolts, each with specific load capacities. Detailed tables list load capacities for various roller types.

Dimensions and Load Capacities
Tables specify dimensions, load capacities, and life endurance for different roller models, including roller width, bore hole diameter, and load capacities under various conditions.

Installation Guidelines
Rollers without bolts can handle higher loads. For heavy loads, fastening the stud on both sides is recommended. Instructions for arranging flange and guide rollers are provided.

Additional Components
Clamping studs are available for rollers without bolts, including specifications for total length, shank diameter, and thread size.

Recommendations
Ensure the roller's tread rests flatly over the entire width of the guide rail. Standard hole spacing is 250 mm, with custom drilling patterns available upon request.

Overview
Technical specifications and assembly instructions for heavy-duty roller guides, focusing on prism and flat rails, with detailed dimensions, part numbers, and mounting options.

Specifications

Rail Types: Prism rail Type TTV, Flat rail Type TT, Prism rail Type TPV.
Dimensions: Detailed dimensions for each rail type.
Part Numbers: Specific part numbers for each rail type.

Assembly Procedures

Mounting Options: Four mounting options, including through holes and tapped bores.
Examples: Several mounting examples provided.

Standards and Recommendations

Hardness: Hardness levels specified for different profiles.
Thread Specifications: Thread sizes and depths for various mounting options.

Key Data from Tables

Dimensions and thread specifications provided in a tabular format.
Each part number corresponds to specific dimensions and mounting options.

Catalog excerpts

Inhaltsverzeichnis und Auswahlhilfe Table of Contents and Selection Guide Eigenschaften, Vorteile und Anwendungen Properties, advantages and applications Stützrollen mit zentrischem Bolzen Page Seite – radiale Lasten – einfache Montage – für Loslagerseite Support rollers with centric bolts - Radial loads - Easy to install - For floating bearing side Stützrollen mit exzentrischem Bolzen – radiale Lasten – für Loslagerseite – exzentrische Bolzen, justierbar Support rollers with eccentric bolts - Radial loads - For floating bearing side - Adjustable eccentric bolts Flanschrollen mit zentrischem Bolzen – radiale und axiale Lasten – einfache Montage Flange rollers with centric bolts Flanschrollen mit exzentrischem Bolzen – radiale und axiale Lasten – einfache Montage – exzentrische Bolzen, justierbar Flange rollers with eccentric bolts – Radial and axial loads – Easy to mount – Adjustable eccentric bolts Führungsrollen mit zentrischem Bolzen – radiale und axiale Lasten – Profil verhindert Verunreinigung – für Festlagerseite Guide rollers with centric bolts – Radial and axial loads – Profile prevents impurities – For fixed bearing side Ausgabe 2017 – Druckfehler, Maß- und Konstruktionsänderungen vorbehalten. Edition 2017 – We reserve the right to make dimensional and structural changes. We accept no liabilit

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Führungsrollen mit exzentrischem Bolzen Stützrollen ohne Bolzen Support rollers without bolts Flanschrollen ohne Bolzen Guide rollers without bolts Einspannzapfen für Rollen ohne Bolzen Clamping studs for rollers without bolts – radiale und axiale Lasten – Profil verhindert Verunreinigung – exzentrische Bolzen – für Festlagerseite Guide rollers with eccentric bolts – Radial and axial loads – Profile prevents impurities – Adjustable eccentric bolts – For fixed bearing side – radiale Lasten – höhere Tragfähigkeit als Bolzenausführung – Montage mit Einspannzapfen, Seite LS 17 – Radial loads – Higher...

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Schwerlastrollenführungen Heavy-duty roller guides Eigenschaften • Portalkräne, Lagerhaltung, Agrarindustrie, Stahlindustrie, Holz- und Papierindustrie, Montagelinien, Schüttgutförderbänder (Sand, Kies, Schotter), Abfallbeseitigung, Freizeitparks / Fahrgeschäfte, Schleusen, Schiffbau • Gantry cranes, storage, agribusiness, steel, wood/paper industry, assembly lines, bulk conveyor belts (for sand, gravel or crushed rocks), waste disposal, amusement park rides, canal locks, shipbuilding Special versions • Rollen mit Kegelrollenlagern / speziellen Kugellagern für hohe radiale und axiale Lasten •...

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Stützrollen mit zentrischem Bolzen Support rollers with centric bolt X Schwerlast – Rollenführungen | Heavy-duty roller guides Rolle Roller Gewinde Thread Länge Größe Length Size Zentrierbund Shoulder Ø Länge Length Gewicht Weight * Mindestbestellmenge 2 Stück | Minimum order quantity 2 pieces ** Spannmutter und Sicherungsscheibe gehören zum Lieferumfang – Abmessungen gemäß Spalte N | Delivered with clamping nut and safety washer – Dimensions according to column N Sonderausführungen siehe Seite LS 03 | Refer to page LS 03 for special versions Stützrolle | Support roller _ = zentrisch | centric,...

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Stützrollen mit exzentrischem Bolzen Support rollers with eccentric bolt X S Schwerlast – Rollenführungen | Heavy-duty roller guides * Mindestabnahmemenge 2 Stück | Minimum order quantity 2 pieces ** Spannmutter und Sicherungsscheibe gehören zum Lieferumfang – Abmessungen gemäß Spalte N | Delivered with clamping nut and safety washer – Dimensions according to column N Sonderausführungen siehe Seite LS 03 | Refer to page LS 03 for special versions Stützrolle | Support roller _ = zentrisch | centric, E = exzentrisch | eccentric Ausgabe 2017 – Druckfehler, Maß- und Konstruktionsänderungen vorbehalten....

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Flanschrollen mit zentrischem Bolzen Flange rollers with centric bolt X Schwerlast – Rollenführungen | Heavy-duty roller guides Rolle Roller * Mindestabnahmemenge 2 Stück | Minimum order quantity 2 pieces ** Spannmutter und Sicherungsscheibe gehören zum Lieferumfang – Abmessungen gemäß Spalte N | Delivered with clamping nut and safety washer – Dimensions according to column N Sonderausführungen siehe Seite LS 03 | Refer to page LS 03 for special versions Flanschrolle | Flange roller _ = zentrisch | centric, E = exzentrisch | eccentric Ausgabe 2017 – Druckfehler, Maß- und Konstruktionsänderungen...

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Heavy-duty roller guides

Heavy-duty roller guides

Catalog excerpts

All Technische Antriebselemente GmbH catalogs and technical brochures