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Tap Holders ? MicroFLOAT

Tap Holders ? MicroFLOAT
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Tap Holders ? MicroFLOAT

Product catalog summary
Overview
Techniks provides a variety of tap holders and collets aimed at enhancing general tapping applications, focusing on ease of use and reliability. The document discusses systems and products designed to extend tap life and minimize breakage.

Quick-Change Tap Chucks and Collets
The Quick-Change system facilitates easy swapping of taps and extensions, improving efficiency in tapping operations. It includes tension-compression tap holders that adjust to machine feed rates, reducing the likelihood of tap breakage.

MicroFLOAT Modular Tapping System
This system is noted for its flexibility and modularity, allowing extensions up to 9 inches. It features a compression float to manage sensitive and hard-to-start taps, significantly increasing tap life by 295% compared to rigid systems.

System Features
  • Compensates for machine inaccuracies with 0.008" compression and 0.040" tension.
  • Suitable for older machines with spindle backlash and high-tolerance tapping.
  • Equipped with high-pressure coolant for enhanced performance.

Case Study
A case study showed a 295% improvement in tap life using the MicroFLOAT system compared to a rigid tap system, with 451 holes tapped before breakage versus 114 with the rigid system.

Product Specifications
The document details specifications for various tap holders, including CAT, BT, HSK, and straight shank models, describing size, capacity, tension, and compression capabilities.

ANSI Clutch Drive and Rigid Tap Collets
These collets prevent tap breakage by stopping rotation when the tap reaches the bottom of the hole. They allow for quick tap changes and are available in various sizes to fit different tap dimensions.

Conclusion
Techniks' products are designed to improve tapping efficiency, reduce costs, and extend tap life, supported by a satisfaction guarantee.
Specifications
The document provides detailed specifications for various sizes of taps and collets, including dimensions and part numbers, listing sizes in both metric (M) and NPT standards with corresponding diameter and length measurements.

Procedures
Instructions are provided for quickly changing worn taps using a Quick-Change Style system. The document outlines a step-by-step procedure for inserting and securing collets and cutting tools into toolholders, emphasizing the importance of using the correct torque.

Torque Specifications
A chart details the tightening torque specifications for different types of collets and nuts, including ER16, ER20, ER25, ER32, ER40, SYOZ 25, TG 75, and TG 100, with torque values specified in foot-pounds (ft/lbs) for both slotted and hex types.

Retention Knobs
Specifications for retention knobs include wrench flats and drive torque values for various tapers such as BT30, ISO 30, Any 40, BT50, and CAT50.

Recommendations
For maximum holding power, it is recommended to fill the collet completely with the tool shank and use a PowerCOAT nut. The document also provides contact information for customer support.

Collet Sets
Descriptions of collet sets are provided, including part numbers and the range of sizes each set covers.
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Catalog excerpts

Tap Holders ? MicroFLOAT-1

Quick-Change Tap Chucks and Collets MicroFLOAT Moduar Tapping Uses a compression float to compensate for sensitive taps and hard to start taps. Extensions for tapping at extended lengths. Tired of Breaking Taps? Our Tension-Compression tap holders automatically compensate for machine feed rates to improve results. Rigid Tap Chucks Easy to use and reliable tap holders for general tapping applications. ANSI Clutch Drive & Rigid Tap Collets Clutch drive automatically stops spinning if tap reaches bottom of hole preventing broken taps. Quick-Change Tap Holders and Collets

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Tap Holders ? MicroFLOAT-2

Introducing! – MicroFLOAT Tapping System Up to 9" of extension with all MicroFLOAT modular parts Quick-Change Tap Holders and Collets MicroFLOAT is the most flexible, modular tapping system available. MicroFLOAT Modular Tapping System For Extended Lengths The MicroFLOAT Tapping System was designed to increase tap life, decrease scrap and reduce tap breakage. This revolutionary idea was born out of Techniks’ many years of experience in tapping adapters. We created a system that uses the best features of all tapping systems: long tool life, quick change, thread accuracy for extended time and reduced...

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Tap Holders ? MicroFLOAT-3

295% Productivity Increase / MicroFLOAT Case-Study Directions for Use 1. Select the MicroFLOAT chuck required for your machine spindle (see page 136) Case-Study Shows MicroFLOAT System Increases Tap Life by 295% Techniks recently conducted a case-study comparing tapping using a rigid tap system and the new MicroFLOAT Tapping System. Rigid Tap System v.s. MicroFLOAT Tapping System 500 450 4. Start tapping at 100% of pitch feed. If issues occur, program 3–5% below the pitch feed. This will engage more tension to ensure the tap does not “drag” coming out. Number of tapped holes 3. To change taps,...

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Tap Holders ? MicroFLOAT-4

CAT, BT, HSK, MicroFLOAT Tap Chucks and ER Adapters Features & Benefits • Compensates for sensitive and hard to start taps • Great for high pressure coolant applications • Decreases cost by increasing tap life, decreasing scrap, and reducing tap breakage Use MicroFLOAT chucks with ER Tap Adapters Quick-Change Tap Holders and Collets CAT40 & 50 MicroFLOAT Tap Chucks Part No. High-Pressure Coolant Enabled 1.26" Coolant-thru tool is a standard feature on MicroFLOAT tap chucks BT30 & 40 MicroFLOAT Tap Chucks Part No. HSK63A MicroFLOAT Tap Chucks Part No. .79" MicroFLOAT straight shank chuck L Straight...

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Tap Holders ? MicroFLOAT-5

MicroFLOAT Modular Tap Extensions Directions for Use 1. Select the MicroFLOAT chuck required for your machine spindle (see previous page) Use modular extensions to build gage lengths up to 9". 3. Start tapping at 100% of pitch feed. If issues occur, program 3–5% below the pitch feed. This will engage more tension to ensure the tap does not “drag” coming out. Use modular bodies when you use extensions. Modular Body Modular Body MicroFLOAT #1 Modular Body MicroFLOAT #2 1" Modular Extension MicroFLOAT #1 1" Modular Extension MicroFLOAT #1 2" Modular Extension MicroFLOAT #2 2" Modular Extension MicroFLOAT...

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Tap Holders ? MicroFLOAT-6

CAT, BT Tension / Compression Tap Holders Techniks Quality Features • Adjustible compression helps start difficult taps • Taper ground to AT3 accuracy or better Quick-Change Tap Holders and Collets • Quick-Change Style Wrenches pg. 204 Adjustable Compression CAT Tension / Compression Tap Holders Part No. BT Tension / Compression Tap Holders Part No. Compensation Tension Call (800) 597-3921 or (317) 803-8000 for fast, friendly answers to your questions.

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Tap Holders ? MicroFLOAT-7

HSK & Straight Shank Tension / Compression Tap Holders Techniks Quality Features • Adjustible compression helps start difficult taps • Quick-Change Style Adjustable Compression HSK A Tension / Compression Tap Holders Part No. Adjustable Compression Straight Shank Tapping Chucks Part No. 1" shank T/C Holder, Size 1 1" shank T/C Holder, Size 2 1 1/2" shank T/C Holder, Size 2 1 1/2" shank T/C Holder, Size 3 All Techniks products are backed by our 100% satisfaction guarantee! Quick-Change Tap Holders and Collets

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Tap Holders ? MicroFLOAT-8

CAT, BT Rigid Tap Holders Techniks Quality Features • Taper ground to AT3 accuracy or better Quick-Change Tap Holders and Collets • Quick-Change Style CAT Rigid Tap Holders Part No. CAT40 Rigid Tap Holder, Size 1 CAT50 Rigid Tap Holder, Size 1 CAT40 Rigid Tap Holder, Size 2 CAT50 Rigid Tap Holder, Size 2 CAT40 Rigid Tap Holder, Size 3 CAT50 Rigid Tap Holder, Size 3 BT Rigid Tap Holders Part No. BT30 Rigid Tap Holder, Size 1 BT40 Rigid Tap Holder, Size 1 BT50 Rigid Tap Holder, Size 1 BT30 Rigid Tap Holder, Size 2 BT40 Rigid Tap Holder, Size 2 BT50 Rigid Tap Holder, Size 2 BT40 Rigid Tap Holder,...

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Tap Holders ? MicroFLOAT-9

HSK and Straight Shank Rigid Tap Holders Techniks Quality Features • Quick-Change Style HSK Rigid Tap Holders Part No. HSK50A Rigid Tap Holder, Size 1 HSK63A Rigid Tap Holder, Size 1 HSK100A Rigid Tap Holder, Size 1 HSK50A Rigid Tap Holder, Size 2 HSK63A Rigid Tap Holder, Size 2 HSK100A Rigid Tap Holder, Size 2 HSK63A Rigid Tap Holder, Size 3 HSK100A Rigid Tap Holder, Size 3 Straight Shank Rigid Tap Holders Part No. 1" shank, Rigid Tap Holder, Size 1 1" shank, Rigid Tap Holder, Size 2 1 1/2" shank, Rigid Tap Holder, Size 3 Sign up to receive special offers at: www.techniksusa.com Quick-Change...

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Tap Holders ? MicroFLOAT-10

ANSI Clutch Drive Tap Collets ANSI Clutch Drive Tap Collet Features • Prevents broken taps • Automatically stops spinning when bottom is reached • Change worn taps in seconds Quick-Change Tap Holders and Collets Note: Metric tap collets available on request. Please verify shank diameter when ordering metric tap collets. ANSI Clutch Drive Tap Collets Description Size 3, 16 piece set – 1/2" thru 1" NPT Metric Tap / ANSI Shank Need it FAST? We offer Same Day Shipping until 6:00 pm E.S.T.

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Tap Holders ? MicroFLOAT-11

ANSI Rigid Tap Collets • Change worn taps in seconds • Quick-Change Style Size 1, 11 piece set – 0-6" thru 9/16" & 1/8" NPT Size 2, 16 piece set – 5/16" thru 1/2" NPT ANSI Rigid Tap Collets Size 3, 16 piece set – 1/2" thru 1" NPT Metric Tap / ANSI Shank Call (800) 597-3921 or (317) 803-8000 for fast, friendly answers to your questions. Quick-Change Tap Holders and Collets

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