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CNC Router Tooling

CNC Router Tooling
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CNC Router Tooling

Product catalog summary
Introduction
This document outlines the CNC router tooling solutions provided by Techniks, highlighting their commitment to quality and customer satisfaction. Techniks offers high-quality products and excellent customer service, supported by a satisfaction guarantee.
Product Offerings
  • Toolholders: Includes Collet & Nut Toolholders, ShrinkFIT Toolholders, Hydraulic Toolholders, and Moulder Arbors.
  • Drill Chucks: Various types for different applications.
  • Set-up Equipment: Aggregate Heads and other setup tools.
Key Features and Services
  • Products are inspected, tested, and lab-certified to extend tool life and provide value.
  • Full factory support is available before, during, and after sales.
  • Orders are shipped the same day if received by specific times, with a 99.9% shipping accuracy rate.
  • 24/7 access to product information and quotes via their website.
  • Live phone support is available Monday to Friday, 8:00 am – 6:00 pm EST.
Techniks Certified Quality
Techniks Certified Tooling ensures high standards through lab testing for balance, dimensional accuracy, and runout. The PowerCOAT nut enhances clamping power by 75%, and products are balanced to 25,000 RPM.
Special Offers
Techniks offers special savings on HSK 63F Tooling Packages, with detailed pricing and savings information provided for various package options.
Contact Information
Techniks can be contacted via toll-free and local numbers, fax, email, and their website for quotes and further information.
Specifications and Features
The document provides detailed specifications and features of various CNC tooling solutions, including toolholders, collets, and drill chucks. It highlights the precision and performance enhancements offered by Techniks products, such as PowerCOAT nuts and ultra-precision collets.
Toolholders: The document lists multiple toolholders, including BT40, ISO30, and SK30 models, each with specific dimensions and features. Key features include balancing up to 40,000 RPM, T.I.R. of 0.0001", and the inclusion of PowerCOAT nuts for increased clamping power.
Collets: Techniks collets are manufactured with high precision, offering T.I.R. as low as 0.0002". They are available in both inch and metric sizes, with specific sets for ER8 through ER50. The document emphasizes the use of DNA collets for small router bits and cutters.
PowerCOAT Nuts: These nuts provide 40% more holding power compared to standard nuts, improving rigidity and accuracy. They are designed to reduce friction and enhance tool life by improving runout and balance.
Drill Chucks and Adapters: The document describes drill chucks with 3x more holding power and the ability to hold non-standard shank sizes. It also includes information on threaded drill adapters designed for CNC routers with inline multi-spindles.
Recommendations: For optimal performance, it is recommended to use PowerCOAT nuts and DNA collets for small tools. The document also suggests maintaining an extension length not exceeding a 4:1 ratio of length to diameter for shank extensions.
Conclusion: Techniks offers a comprehensive range of CNC tooling solutions designed for precision and enhanced performance. Their products are certified for accuracy and balance, ensuring satisfaction from spindle to workpiece.
Specifications:
1. Maximum Total Indicator Reading (T.I.R.) is 0.0001".
2. Balanced at 25,000 RPM at G2.5.
3. Coolant-thru set screw installed.

BT30 ShrinkFIT Holders:
Various part numbers with different internal diameters (I.D.) and specifications for thread and coolant screw.

BT40 ShrinkFIT Holders:
Available in both inch and metric sizes with detailed specifications for each part number.

ShrinkFIT Universal Toolholder Extensions:
1. Extend the reach of existing holders.
2. Improve rigidity and tool life.
3. Compatible with various holder types.

ShrinkSTATION – ShrinkFIT Machine:
1. Tool changes in 6–8 seconds.
2. Automatic cooling using 90 PSI shop air.
3. Compatible with various toolholder types and sizes.

ShrinkPRO – High-Performance ShrinkFIT:
1. Fast tool changes with induction heating.
2. Operates on a range of voltages.
3. Automatic cooling cycle.

The Quencher:
1. Liquid cooling cycle reduces cooling time to less than 30 seconds.
2. Compatible with various toolholder types.

Tool Life Comparison:
ShrinkFIT holders provide significantly longer tool life and better performance compared to ER chucks.

Hydraulic Toolholders:
1. Balanced to 25,000 RPM at G2.5.
2. T.I.R. of 0.0001".
3. Quick tool changes with a wrench.

HSK63F Hydraulic Holders and Reduction Sleeves:
1. Made from high-grade tool steel.
2. Precision ground accuracy.
3. Fits tools from 1/8" to 5/8".

HSK63F End Mill Holders & Face Mill Arbors:
1. High precision with balanced design.
2. Compatible with all face mills.

HSK63F and ISO30 Moulder Head Arbors:
1. Precision ground taper for high accuracy.
2. Special sizes available upon request.
Specifications and Safety:
The document emphasizes the importance of using the correct retention knobs for CNC routers to ensure safety and prevent damage to the spindle or toolholder. It specifies that all mating surfaces are precision ground and manufactured to high standards for safety and longevity. The document provides part numbers for various types of retention knobs, each suited for specific machines and configurations.

Collet and Retention Knob Selection:
Detailed instructions are provided for selecting the correct collets and retention knobs. The document includes measurements for ER, TG, and SYOZ collets, highlighting the importance of matching dimensions to ensure proper fit and function. It also provides a guide for measuring collet length and diameter using a digital caliper.

Tools and Accessories:
The document lists various hand wrenches and torque wrenches for collet nuts, emphasizing the importance of correct torque to reduce wear and improve safety. It includes part numbers and descriptions for different wrench types and sizes.

Tightening Fixtures and Torque Values:
Instructions for using tightening fixtures and recommended torque values for collet nuts and retention knobs are provided. The document stresses the importance of using a torque wrench to avoid over-tightening, which can cause damage.

Aggregate Heads for CNC Routers:
The document describes the high-quality construction of aggregate heads, which are designed for reliability and performance. It outlines the benefits of using these heads, such as increased productivity and reduced machine downtime. A "Never Down Guarantee" is offered, ensuring replacement aggregates are available if needed.

Recommended Operations:
The document provides a table of recommended operations for different types of aggregate heads, indicating suitability for various tasks such as sanding, boring, milling, sawing, and moulding. It categorizes aggregates into SmartLINE, FunctionLINE, and UltraLINE, each designed for specific operational needs and conditions.
Overview: The document provides detailed information on various CNC tooling solutions offered by Techniks USA, focusing on different types of aggregates used in CNC operations. These aggregates are designed for specific tasks such as sawing, boring, milling, and more, and are suitable for various applications including furniture, cabinetry, and stair manufacturing.
SmartLINE Aggregates:
  • Duo Aggregates: Lightweight and suitable for standard-duty operations on smaller routers. They offer multiple output options and are grease lubricated. Key specifications include a max input speed of 8,000 RPM and output speed of 12,000 RPM.
  • Vario/Viso Aggregates: Adjustable angle aggregates that allow cutting at any angle from 0° to 100°. The Viso model includes a digital display for easy angle setting. Both models support ER25 and saw outputs.
  • Extra Aggregates: Designed for lockset recess operations with an offset design. They feature a max input speed of 8,000 RPM and output speed of 12,000 RPM.
FunctionLINE Aggregates:
  • Mono Aggregates: Affordable option for adding 4th axis capability, supporting routing, boring, mortising, and sawing. Configurable with ER25, ER32, or saw outputs.
  • Duo Aggregates: Similar to Mono but with dual outputs, allowing for more flexibility in operations.
  • Quattro Aggregates: Offers four outputs, reducing tool change time and increasing operational efficiency.
  • Vario/Viso Aggregates: Similar to SmartLINE Vario/Viso but part of the FunctionLINE, offering modular system compatibility.
  • Extra Aggregates: Features an oscillating cutting path for faster mortise cutting, reducing time by 65%.
  • Soft Touch Aggregates: Designed to follow material contours with adjustable floating pressure, ensuring consistent depth-of-cut.
Key Features and Specifications:
  • All aggregates are grease lubricated and have a maximum temperature tolerance of 85°C (185°F).
  • Tool interfaces vary across models, including ER25, ER32, and modular options.
  • Max torque ranges from 3 ft/lbs to 14.75 ft/lbs depending on the model.
Conclusion: Techniks USA offers a comprehensive range of CNC tooling solutions tailored for specific operations and machine configurations. Their products are designed to enhance efficiency and precision in various manufacturing processes.
Overview: The document provides detailed information on various CNC router aggregates offered by UltraLINE, including Soft Touch, Mono, Duo, Vario/Viso, and Moulder aggregates. These aggregates enhance the capabilities of CNC routers by adding functionalities such as routing, boring, mortising, and sawing.
Soft Touch Aggregates: These aggregates offer modular capabilities with a variety of spindle outputs for efficient processing tasks. They include components like chip guides, floating bells, shoes, sanding discs, and sleighs.
UltraLINE Mono Aggregates: Designed to add 4th axis capability to CNC routers, these aggregates are suitable for operations like routing, boring, and sawing. Key features include oil bath gear lubrication, a single right-angle output, and various output options such as ER25, ER32, and saw blades. The maximum input speed is 10,000 RPM, with an output speed of 15,000 RPM.
UltraLINE Duo Aggregates: Similar to the Mono aggregates, the Duo version offers dual right-angle outputs and is recommended for heavy routing and cutting operations. It shares similar specifications with the Mono aggregates, including a maximum input speed of 10,000 RPM and an output speed of 15,000 RPM.
UltraLINE Vario/Viso Aggregates: These aggregates provide a full 200° angle adjustment, making them highly flexible for creating custom profiles and mortises. They feature oil bath lubrication and are suitable for heavy-duty operations. The maximum input speed is 13,760 RPM, with an output speed of 15,000 RPM.
UltraLINE Moulder Aggregates: Used for shaping and forming with various cutting tools, these aggregates are also suitable for gang saw operations. They feature gear reduction for high torque and an optional chip guide for dust control. The maximum input speed is 11,380 RPM, with an output speed of 7,690 RPM.
Specialty/Custom Aggregate Heads: The document briefly mentions specialty aggregates for specific applications like chisel corner squaring, oscillating aggregate speeds, and multi-spindle speed processing.
Contact Information: For quotes and further inquiries, contact numbers and a fax number are provided.
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Catalog excerpts

CNC Router Tooling-1

Collet & Nut Toolholders ShrinkFIT Toolholders Hydraulic Toolholders Moulder Arbors Drill Chucks Set-up Equipment Aggregate Heads Because your success depends on the reliability of every component.

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CNC Router Tooling-2

Techniks is a partner you can truly depend on. You know we make toolholders, but did you know we will work closely with you to understand your manufacturing needs, so we can provide the best possible solutions? Becoming a Techniks customer means you have an expert solutions partner who provides top quality products and excellent customer service backed by our satisfaction guarantee. Live phone support M-F, 8:00 am – 6:00 pm EST With Techniks you get: •• inspected, tested and lab-certified products that provide outstanding value and extend perishable cutting tool life to save you money •• full...

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CNC Router Tooling-3

Table of Contents Toolholders ShrinkFIT & Others ShrinkFIT Holders Aggregate Heads ShrinkFIT Machines Other Collets Other Holders Drill Chucks Dust Control Setup Equipment

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CNC Router Tooling-4

Key Points: • Techniks Certified quality • live phone support M-F, 8-6 • expert technical support The key to our success is our people, who go the extra mile every day to ensure you are delighted with our service and products. Becoming a Techniks customer means you have a hard working partner, helping you grow your business by providing great products at competitive prices. Holder Type Spindle Sizes Certified Extended CooIBLAST CooIFLEX Slim Nose DualDRIVE C4,5,6 HSKE, HSKA, SFS12 SlimFIT System BT30/40, CAT40/50, 4 4 4 4 4 (drawbar collet) HSK, extensions Face Mill...

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CNC Router Tooling-5

Cutting Tools • Free cutter body program • tooling packages and other special deals • high-performance PVD inserts 45" Face Mills Button Cutter Diameters Inserts Round Button 2" 3" RDMT, RDMW, RDMX PowerLOC ShrinkLOC CooIBLAST Indexable End Mill ,5" up to 1,5" APKT, APGT Positive High-Feed ,75" up to 1,25" WPGT, SDMT, SDKX Negative High-Feed 1" up to 1,25" SNKX (8 edges) 90° Helical Cutter ,75" up to 1,25" APKT Turning Tools Application Lead Angle Shank L & R Hand 2-Side Insert All Material Negative Tool Holder turning & facing 93°, 95° 1" square 4 4 4 Negative...

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CNC Router Tooling-6

What Does Techniks Certified Mean? Techniks Certified = Manufactured to The Highest Standards Techniks Certified Tooling means the critical features of each holder has been individually lab tested, measured and inspected for quality. Depending on the holder this can include: balance, dimensional accuracy, collet pocket runout (T.I.R.), bore I.D. and taper accuracy. Techniks Certified guarantees your holder will meet or beat our published specifications. Taper-to-Pocket T.I.R. 0.0001" Measured from taper O.D. to collet pocket I.D. Lab Certified Accuracy Each toolholder is lab certified for accuracy...

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CNC Router Tooling-7

Order No. TP-HSK63F10PACK Special Package Price: $1,000.00 Original List Price; $1,395.00 - You Save: $395.00 Qty. Part No. Description List Price Extended 5 30001 HSK63F x ER40 $249.00 $1,245.00 Order No. TP-H63SYOZMini Special Package Price: $1,750.00 Original List Price; $2,228.00 - You Save: $478.00 Qty Part No. Description List Price Extended 8 31205F HSK 63F x SY0Z2 5 $249.00 $1,992.00 Original List Price; $2,814.00 - You Save: $514.00 Qty Part No. Description List Price Extended 10 30001 HSK63F x ER40 $249.00 $2,490.00 Satisfaction guaranteed on all...

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CNC Router Tooling-8

Features • Balanced to 25,000 RPM at G2.5 • TI.R. 0.0001" measured from taper to collet pocket • PowerCOAT nut Included for 75% more clamping power HSK63A Toolholders available upon request HSK50F, 63F Toolholders for CNC Routers Part No. Description II D Features • Balanced to 25,000 RPM at G2.5 • TI.R. O.OOOl" measured from taper to collet pocket • PowerCOAT nut Included for 75% more clamping power HSK32E, 40E, 50E, 63E Toolholders for HSK E Type Spindle Part No. Description II I2 D Nut Set Screw Wrench Flats ((techniks v IV BUILT FOR SPEED W 8 Call 800.597.3921 or 317.803.8000...

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CNC Router Tooling-9

Features • Balanced to 25,000 RPM at G2.5 • T.I.R. O.OOOl" measured from taper to collet pocket • PowerCOAT nut included for 75% more clamping power NOTE: ER16 and 20 toolholders come with hex nut as standard. For slotted nuts simply add SLOTNUT to the end of the part number. BT 35, ER32, SYOZ 25 Toolholders for Heian Routers Part No. Description II D Collet Nut Wrench Satisfaction guaranteed on all our CNC tooling solutions from spindle to workpiece.

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CNC Router Tooling-10

Techniks Certified for accuracy and balance Each holder comes with a complete lab report Features • Balanced to 25,000 RPM at G2.5 • T.I.R. O.OOOl" measured from taper to collet pocket • PowerCOAT nut included for 75% more clamping power NOTE: ER16 and 20 toolholders come with hex nut as standard. For slotted nuts simply add SLOTNUT to the end of the part number. ((techniks v IV BUILT FOR SPEED V 10 Call 800.597.3921 or 317.803.8000 for a fast friendly quote. • Fax: 317.803.8001

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CNC Router Tooling-11

Features • Balanced up to 40,000 RPM at G2.5 • T.I.R. O.OOOl" or better from taper to collet pocket • PowerCOAT nut and retention knob included Techniks Certified for accuracy and balance Each holder comes with a complete lab report ISO 20 and ISO 25 Toolholders for CNC Routers Part No. Description II C D Nut Wrench Flats 16000-2016MC *IS0 20 x ER16 - 52mm, HS mini nut & pull stud 52mm 30mm 22mm 53116 04622 17 *Balanced to 40,000 RPM. Use for Haas OM-1A, OM-2A Office Mills. Haas is trademark of Haas Automation and used here for identification only. Features •...

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CNC Router Tooling-12

Features • Collet pocket T.I.R. 0.0001" • All surfaces precision ground • PowerCOAT Nut included Extension length should not exceed a 4 : 1 ratio of length to diameter. For example, a 1/2" shank should not extend more than 2" in front of the holder. Mini-Nut ER Straight Shank Extensions Part No. Description C L II 12 D Set Screw Wrench Features • Collet pocket T.I.R. O.OOOl" • All surfaces precision ground c For shank sizes 1/8" (3mm) or smaller use our DNA (dead nuts accurate) collets for best results. (pg.18) C L II 12 D Set Screw Wrench ER Straight Shank ExtensionsPart...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.