Overview: The document describes an automatic welding line designed for assembling electronic components onto a plate. The system is equipped with advanced features to ensure efficient and precise welding processes.
Specifications:- Linear transfer system with 'free running' pallets for smooth operation.
- Automatic loading of pre-moulded plates.
- Dielectrical test for unshunting control.
- Automatic feeding, loading, and welding of two terminals.
Procedures:- Step-by-step feeding of electronic components.
- Components are cut to the required length, bent, and fed into the welding position.
- Resistance welding is performed using medium frequency power sources operating at 1000 Hz, capable of 2400 welds per hour across two stations.
Equipment:- Welding heads type RPB 30 with force control via piezo-electrical sensors and position measurement through an optical system.
Quality Control:- Vision system for controlling the quality of welded parts.
- Automatic unloading and discharge of good parts onto a conveyor.
Stations:- Feeding and welding station for radial components.
- Feeding and welding station for axial components.
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