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New Metcal Catalog 2014

New Metcal Catalog 2014
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New Metcal Catalog 2014

Product catalog summary
Overview: This document serves as a comprehensive guide to Metcal's electronics bench tool solutions, focusing on hand soldering, desoldering, rework systems, convection rework, fume extraction, and fluid dispensing. It highlights the technological advantages and performance of Metcal's products, emphasizing innovation, reliability, and customer service.
Hand Soldering, Desoldering, and Rework: Metcal's SmartHeat® Technology automatically adjusts thermal energy for each solder joint, reducing the risk of damage. The MX-5200 series offers dual-simultaneous ports for flexibility and speed, with ergonomic hand-pieces and TipSaver™ Workstands to enhance comfort and extend tip life.
Convection Rework: The document covers systems like the Scorpion Rework Systems and Advanced Package Rework Systems, designed for high mass components and multilayered boards. These systems include nozzles and accessories for diverse applications.
Fume Extraction: Metcal provides portable and multi-function fume extraction systems to ensure a safe working environment by effectively removing harmful fumes during soldering and rework processes.
Fluid Dispensing: The document details fluid dispensing solutions, including dispensers, controllers, and consumables, for precise fluid application in electronic assembly processes.
Product Support and Customer Service: Metcal emphasizes its commitment to understanding customer needs and providing localized support, offering training and application advantages to enhance productivity.
Specifications: The document includes detailed specifications for soldering and rework systems, cartridges, and accessories, with product codes, dimensions, and compatibility details for different series and models.
Technical Specifications: Key specifications include power supply details, temperature and frequency ranges, and safety and ergonomic features for operator comfort.
Accessories: Additional accessories include coil assemblies, workstands, power meters, and cartridge/tip removal pads, emphasizing flexibility and upgrade options.
MFR-1150 Complete System: Details on components like the MFR-PS1100 Power Supply and MFR-H5-DS Desolder hand-piece are provided, along with specifications for the MFR-1300 Dual Switchable Output system and PS-900 Production Soldering system.
Technical Specifications for MRS-1100A Modular Rework System: Includes details on components like the HCT-1000 Programmable Hand Held Convection Tool and PCT-1000 Programmable Pre-heater, with specifications on temperatures, airflow control, and component handling.
Key Features & Benefits: The MRS-1100A system is designed for BGA/CSP and SMT component removal and reflow, featuring digital displays, automatic preheater control, and integrated vacuum pickup.
Components and Accessories: Lists components and accessories for the system, including training kits, nozzles, and vacuum cups.
Fume Extraction Systems: Details on BVX-200 and BVX-100 systems, designed for dynamic fume extraction with features like HEPA efficiency and audible alarms for filter replacement.
Dispensing Solutions: Includes details on digital dispensers like the DX-250 and DX-350, dispensing tips, and accessories such as syringe barrels and manual syringe guns.
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Catalog excerpts

New Metcal Catalog 2014-1

ELECTRONICS BENCH TOOL SOLUTIONS HAND SOLDERING, DESOLDERING AND REWORK CONVECTION REWORK FUME EXTRACTION FLUID  DISPENSING

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New Metcal Catalog 2014-2

HAND SOLDERING CONVECTION REWORK DELIVERING CORE TECHNOLOGICAL ADVANTAGES WITH BEST-IN-CLASS PERFORMANCE. CONTACT US NORTH AMERICA OK I NTERNATIONAL , I NC . 12151 M ONARCH S TREET G ARDEN G ROVE , CA 92841 T EL : 1-714-799-9910 FAX : 1-714-799-9533 INFO @ OKINTERNATIONAL . COM EUROPE OK I NTERNATIONAL LTD . E AGLE C LOSE , C HANDLERS F ORD H AMPSHIRE , SO53 4NF, U.K. T EL : +44 (0) 23 8048 9100 FAX : +44 (0) 23 8048 9109 EUROPE @ OKINTERNATIONAL . COM G ERMAN S ALES S UPPORT T EL : +49 (03222 109 1900 FAX : +49 (0)3222 109 1901 D - INFO @ OKINTERNATIONAL . COM F RENCH S ALES S UPPORT T EL :...

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New Metcal Catalog 2014-3

FUME EXTRACTION FLUID DISPENSING Visit our site www.metcal.com and social media sites for additional product information, applications, videos, special offers and more! We are committed to understanding the product needs of our customers, and supply professional grade products that are innovative, reliable, price competitive and easy to use. Metcal is part of the OK International family and provides expert product support and responsive customer service, with localization to meet regional market needs. SERVING THE ELECTRONICS ASSEMBLY INDUSTRY FOR OVER 30 YEARS

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New Metcal Catalog 2014-4

Hand Soldering, Desoldering & P Dual Port Switchable M SmartHeat Technology OK International is the original supplier of SmartHeat® Soldering Technology. SmartHeat® senses the exact thermal requirement for each solder joint and responds by delivering the precise amount of thermal energy required to create a reliable connection. The result is a high degree of control without resorting to higher tip idle temperatures required by conventional heater process technologies. Consequently, the risk of component and board damage is minimized. This is especially important with the greater thermal demands...

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New Metcal Catalog 2014-5

Rework Systems Overview Dual Port Simultaneous MX-5200 Series Also compatible with the New MX-500 System SmartHeat® Soldering Technology = Variable Power / Fixed Temperature Self-regulating Tip Cartridge (see below) Ergonomic Hand-piece Connector Heater w SmartHeat® tips and cartridges sense the load and instantly deliver the right amount of heat directly to the solder joint. w The required solder joint temperature drives the heating process, as opposed to the idle tip temperature setting (as in a conventional iron). w Operates at lower and safer temperatures. Power is delivered in proportion...

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New Metcal Catalog 2014-6

MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems The new MX-5200 Soldering, Desoldering and Rework Series offers the same increased power and process control as the MX-5000 Series, now with dual-simultaneous ports. For two users or single user with dual applications. The MX-5200 can be operated with two hand-pieces dynamically sharing the 80 watts output power based on demand adding even more application flexibility and speed. Fast time-to-recovery. Delivering increased production rates and throughput. No matter the application. The challenges of high mass components, multilayered...

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New Metcal Catalog 2014-7

MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems SYSTEMS CONFIGURATION PART NUMBER MX-5210 MX-5211 TipSaver™ Workstands SYSTEMS WITH ONE HAND-PIECE MX-5210 Soldering and Rework System Configured with the Advanced™ Hand-piece. Highly effective for soldering applications including: lead-free, high mass components or boards, thermally sensitive components requiring low operating temperature, high volume production soldering and touch-up soldering operations. SYSTEMS WITH TWO HAND-PIECES MX-5211 Soldering and Rework System Same features as MX-5210 but configured with two Advanced™...

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New Metcal Catalog 2014-8

MX-500 Dual Switchable Output Soldering, Desoldering & Rework Systems Metcal’s MX-500 Soldering and Rework System has been reimagined, adding features and a new look to a bench top icon. The system utilizes SmartHeat® Technology, where each cartridge is equipped with a selfregulating heater which ‘senses’ its own temperature and closely maintains its pre-set idle temperature for the life of the heater-tip. The tip temperature is determined by the inherent metallurgical properties of the heater; no external adjustment or equipment is required. The MX-500 retains switchable dual port, 40W operation...

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New Metcal Catalog 2014-9

Soldering, Desoldering & Rework Systems The MX-500 AND MX-5200 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature. The hand-pieces below are compatible with existing MX-500 and MX-5200 Systems as well as backward compatible with previous MX-500 and MX-5000 Systems Hand-pieces MX-RM3E Metcal Hand-piece STTC Soldering Cartridges See pages 10-11. MX-H1-AV Metcal Advanced™ Hand-piece SMTC Rework Cartridges See pages 13-14. MX-H2-UF Metcal UltraFine™ Hand-piece...

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New Metcal Catalog 2014-10

Workstands and Accessories Metcal TipSaver™ Workstand, for Metcal Advanced™ and UltraFine™ Hand-pieces Cradle for TipSaver™ Workstand, Advanced™ and UltraFine™ Hand-pieces, incl. knobs Metcal TipSaver™ Workstand, for MX-PTZ Hand-piece Cradle for Metcal TipSaver™ Workstand, MX-PTZ Hand-piece, includes knobs Metcal TipSaver™ Workstand, for MX-DS1 Hand-piece Cradle for Metcal TipSaver™ Workstand, MX-DS1 Hand-piece, includes knobs Sleeper Soldering Workstand for MX-RM3E hand-piece Talon Workstand for MX-TALON hand-piece Yellow sponge, pack of 10 Yellow sponge, pack of 50 Brass pad, pack of 10 Soft...

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New Metcal Catalog 2014-11

MX Series Specifications Soldering, Desoldering & Rework Systems MX-500 Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Rated Power Consumption Output Power 10 - 40°C 55°C 100 - 240 VAC, grounded circuit 50/60 Hz 125W Single mode: 80 Watts max. per channel * Dual Mode: 80 Watts shared dynamically * Output Frequency 13.56 MHz * Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3") Certification / Marking cTUVus, CE Tip-to-Ground Potential <2mV Tip-to-Ground Resistance <2 ohms Idle Temperature Stability ± 1.1°C in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.