wire-edm

wire-edm

wire-edm

Product catalog summary

Overview of Tebis Wire EDM Programming Station

The Tebis software offers an integrated programming station for wire EDM machines, designed specifically for die and mold manufacturing. It supports both 2-axis and 4-axis wire EDM programming directly from the CAD model without requiring additional interfaces or geometry adjustments, enhancing efficiency and safety.

Key Features and Functionalities

1. Fully Integrated Machine Technology

  • Supports technology parameters for nearly all wire EDM machines.
  • Automatically adjusts spline curves to machine capabilities.
  • Parameters convert automatically when switching machine controllers.

2. Fast and Optimized Contour Derivation

  • Automatic synchronization of upper and lower contours eliminates manual adjustments.
  • Cutting paths derived directly from curves, surfaces, and solids, including complex 3D contours.
  • Supports combined milling and cutting processes with easy updates to CAD geometry.

3. Bore Hole Definition and Adjustment

  • Quick definition and adjustment of bore holes using capture functions for centerpoints.

4. Contour Properties and Process Standardization

  • Centralized mask for assigning erosion process properties.
  • Creation and reuse of templates for contour parameters including approach/retract strategies, corner rounding, interpolation, core-less cuts, offsets, and machine commands.

5. Job-Based Machining Strategies

  • Grouping contours and properties into machining strategies with predefined or customizable parameter sets.
  • Supports complex cutting sequences and collision prevention by assigning positioning paths.

6. Program Visualization and NC Browser

  • Graphical and symbolic display of erosion sequences including wire threading, stops, and tank operations.
  • Interactive NC browser links NC code, program structure, and machining simulation for transparency and error checking.

7. Job Plan and User Interface

  • Structured job plan provides overview and control of all parameters and functions.
  • Easy editing via context menus, drag & drop, and double-click configuration.
  • Linked graphics window highlights selected elements.
  • Interactive interface guides users through error detection and correction, improving programming quality even for less-experienced users.

8. High-Precision Curve Functions

  • Automatic corner rounding, reblending, interpolation, and approximation for optimized NC export.
  • Ensures complete destruction of residual material, including core-less cuts, without operator intervention.
  • Parametric manipulation of radii allows flexible programming of core and cavity from a single contour.

9. Integrated CAD/CAM System

  • Complete process chain execution within Tebis avoids geometry adjustments and data duplication.
  • Extensive analysis tools for curvature, surface quality, and geometric measurements.
  • Direct creation and editing of CAD elements and temporary auxiliary elements for design functions.

10. Data Management and Documentation

  • Automatic generation of all necessary files for third-party data exchange.
  • Optional creation of comprehensive documentation files during NC export.
  • Coordinate files for bore holes can also be generated.

11. Comprehensive Statistics

  • Detailed statistics on contour elements, including geometry, segment counts, lengths, radii, angles, and gap closures.
  • Graphical display of element limits and original gaps for quality control.

Additional Tebis Software Capabilities for Die and Mold Manufacturing

  • Multiple CAD interfaces supporting component structures and feature copying.
  • Production-ready design with automatic gap closing, tangential extensions, draft angle checks, and feature placement.
  • Electrode derivation with erosion area location, holder and blank libraries, administration, and simulation.
  • Automated 2.5D drilling and milling with collision testing and complex bore features.
  • Mold milling with stock model tracking, high surface quality finishing, and interactive control.
  • Electrode milling and measurement with NC templates and collision-tested measurement paths.
  • Fully automated wire EDM contour definition applicable directly on solid/surface models without additional interfaces or section contour extraction.

Summary

Tebis software provides a comprehensive, integrated CAD/CAM solution for wire EDM programming tailored to the needs of die and mold manufacturing. Its automation, template-based process standardization, high-precision curve functions, and interactive user interface significantly reduce programming time and errors. The system’s seamless integration with CAD models and machine technology ensures efficient, safe, and high-quality manufacturing workflows.

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Catalog excerpts

wire-edm-1

FROM THE CAD MODEL TO THE CUTTING PROGRAM - QUICKLY, SAFELY AND EFFICIENT. With the new programming station for wire EDM machines, you now have another powerful technology package available within Tebis software that is specially tailored for the manufacturing requirements in die and mold manufacturing. Because the application is integrated into Tebis, both 2-Axis and 4-Axis wire EDM programs can be calculated and exported rlircciy ■.-:!I'.oul c-xlrj Interface runs. Time-consuming geometry adj.jstrier"1, have beer r.nnp etely ehri-.atpd. Th:<, also creates no extra data. Seing able to access at any time a compLete CAD system with comfortable design and analysis options has proven to be a considerable advantage throughout the entire programming process. Another highlight: The synchronization between the upper and lower contour is done automatically. Cutting paths can be derived directly from curves, surfaces and solids. Even complex 3D contours will he generated without errors ossec o ", the designed geometry.

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From contour definition to NC export The software's Logical setup guides you safely and securely, and in a structured manner, through the individual steps of your process 3. Define bore holes 4. Assign contour properties 5. Define machining strategy 6. Start visualization and NC browser Using templates for high-level process safety The software's performance range lets you effectively combine automated standard processes with job-related interaction options. The system supports your assignment of machining strategies with standardized and tested-and-true parameter sets. It also allows for targeted...

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3 3 Targeted selection of bore holes Bore holes can be quickly defined and adjusted to suit the component's structure. 5 Define job-based machining strategies Assignment of a job groups the contours and all the actions and properties into a machining strategy. You can use predefined parameter sets but also have a wide range of designing options to choose from. Complex cutting sequences can be quickly and easily adjusted to suit the requirements of the most varied of situations. For example, if you want to do the main cuts first and the skim cuts later, as is done in day/night shifts, you can...

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4 Supported by a comfortable job plan Tebis software offers a wide range of options for optimizing and simplifying programming for your erosion jobs. As the central control element, the job plan provides a structured overview of all parameters and functions used at all times. Each machining step is visualized and documented, and each newly defined contour or property is displayed with an appropriate symbol. Changes can be executed quickly and easily. As in Windows Explorer, command control is done via the context menu of a selected element. Use the drag & drop function to move and copy entries....

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5 Integrated CAD/CAM system The integration of Tebis software aids design and manufacturing processes. Because you can execute all the steps in the process chain within a single system, you can avoid time-consuming geometric adjustments after data imports and the generation of additional data. And having access at any time to a complete CAD system with comfortable design and analysis options has proven to be a considerable advantage throughout the entire programming process. Mold and die manufacturers already using Tebis to run their milling and who also count on Tebis when designing and manufacturing...

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6 Quickly achieving your goals with the interactive user interface Our process-oriented job plan's functionality and clarity have proven to be important advantages throughout the programming process. You also benefit from the interactive user interface when troubleshooting programming-related inconsistencies as well, as you no longer have to spend a lot of time searching for error sources. For example, when a selected bore hole is not perpendicular to a contour or not all the necessary contour properties were defined in the job assignment, the system will let you execute fast and targeted fixes....

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7 Comprehensive statistics Problem-free data transfers Our comprehensive and clear statistic functions keep you in complete control at all times. You can query all the important information for contour elements and their properties in the job plan. That also includes geometric information on the element types, the number of segments of a contour and the lengths, radii or angles, as well as listings of all the interpolation, approximation, rounding or radius restoration results. If gaps were closed when a contour was created, you can have the system display the original gaps and their statistics....

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8 Tebis software in die and mold manufacturing: End-to-end organization of manufacturing processes. 1 CAD interfaces • Includes many standard and direct interfaces • Retain component structures (product/part) • Copy features 8 Wire EDM • Fully automated contour definition • Applicable directly on solid/surface model • No additional interface runs • No extraction of section contours 2 Production-ready design • Closes gaps automatically • Provides tangential extensions • Checks and creates draft angles • Places features 7 Measure electrodes • Collision-tested measurement paths at the click of a...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.