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Tebis_ProductRange

Product catalog summary

Overview: Tebis software is designed to optimize CAD/CAM processes across various manufacturing sectors, including model making, prototype manufacture, mold and die manufacture, gauge manufacture, industrial manufacture, and aircraft construction. It provides a robust platform for organizing CAD/CAM process chains, enhancing efficiency and reliability in manufacturing.

Key Features:

Tebis Base: Facilitates generating and modifying wireframe models, analysis, navigation, and documentation.
CAD Interfaces: Efficient data exchange with almost any CAD system, processing components of any size.
Surface Design: Tools for generating and modifying surface models, including advanced high-end functions.
Digitized Data Processing: Digitizes surfaces and optimizes STL meshes.
Electrode Design: Database-supported design with simulation capabilities.
Feature Design: Handles complex drilled objects with database assistance.

Process Chains: Tebis supports a wide range of manufacturing processes, including 2.5D drilling and milling, 3 to 5-axis roughing and finishing, 5-axis laser cutting, and 4-axis wire EDM. The software allows for the standardization and automation of manufacturing processes through configuration options and libraries.

Simulation and Quality Control: Tebis Simulator provides virtual machine models for planning, testing, and optimization, enhancing process safety and reducing lead times. CAQ modules support quality control by enabling targeted insertion of measurement points onto CAD models.

Product Philosophy: Tebis emphasizes effortless handling of surfaces and meshes, feature-based design standardization, and manufacturing automation. The software supports both unique projects and repetitive standard jobs, with customizable templates and configuration databases to streamline processes.

Automill™: This feature leverages knowledge with individual configuration options, allowing for the creation of model templates and NC job lists to enhance throughput time and process safety.

Conclusion: Tebis software provides a comprehensive solution for optimizing CAD/CAM processes, offering tools for efficient design, simulation, and manufacturing across various industries. Its integration capabilities and focus on automation and standardization make it a valuable asset for manufacturing-intensive sectors.

Overview: The document provides a comprehensive overview of Tebis CAD/CAM systems, focusing on various modules and functionalities designed to enhance surface modeling, design, and manufacturing processes. It highlights the integration of wire frame technology, surface design capabilities, and data exchange interfaces.

Wire Frame Technology: This technology is integrated into the Rapid Surface Creation (RSC) module, facilitating easy handling and high-quality surface creation with minimal segmentation. It allows for the creation of surfaces on predefined meshes and optimizes surface models.

CAD Modules: Tebis offers several CAD modules, including Surface Design, Advanced Surface Design, Digitized Data Processing, Rapid Surface Creation, Electrode Design, and Feature Design. These modules can be configured to meet specific application needs and are compatible with various geometry interfaces.

Design Functions: Tebis CAD stations provide specialized design functions for incorporating manufacturing technologies, such as fillets, component partitions, and draft angles. The system also supports automated electrode design for mold manufacturing.

Analysis Tools: The system includes tools for analyzing design quality, changes, fillets, and undercut areas. These tools help evaluate design quality and identify areas requiring modification.

Data Exchange Interfaces: Tebis supports efficient data exchange through standard and direct interfaces, including Catia®, Unigraphics®, and Pro/E®. These interfaces allow for seamless transmission of geometric and structural data.

Surface Design: The Surface Design module offers functions for generating and editing surface geometries, including standard 3D surfaces and high-quality blending and fillet surfaces. It supports the creation of complex surfaces that meet strict quality standards.

Advanced Surface Design: This module provides high-end functions for specialized design tasks, such as creating parting surfaces and draft angles. It is ideal for designing technological aspects into components.

Digitized Data Processing: This module allows for the processing of digitized surfaces, closing gaps, smoothing surfaces, and generating closed mesh models. It supports hybrid technology, combining mesh data with polynomial surfaces.

Rapid Surface Creation (RSC): The RSC module quickly produces high-quality surface models from existing mesh data. It supports trimmed surfaces and allows for easy optimization of surface models.

Electrode Design: This module provides tools for deriving EDM electrodes and turning them into complete electrodes with access to blank and holder libraries. It includes analysis functions and EDM simulation tools.

Feature Design: The Feature Design module allows for the design of standardized geometry objects into tools and molds. It includes a feature library for managing parametric manufacturing objects and supports automatic transportation of values to NC machines.

Overview of Tebis CAM Technology
Tebis CAM technology is designed to enhance both design and manufacturing processes by enabling automatic NC programming directly on CAD surfaces. This technology supports high-quality machining with integrated tool management, ensuring reliable and efficient production.

Key Features and Modules

NC Programming: Tebis calculates NC programs on precise CAD surfaces, using mesh models when necessary. This ensures high-quality toolpaths and efficient machining.
Tool Management: The system includes a comprehensive tool library that manages geometric data, cutter materials, and parameters, minimizing collisions and optimizing tool usage.
Simulation Tools: Tebis provides simulation tools to predict production sequences, enhancing process reliability and reducing lead times.
Upgrade Options: Tebis offers multiple CAM modules, including 2.5D Drilling and Milling, 3+2 Axis Roughing and Finishing, 5-Axis Simultaneous Milling, and more, allowing for customized workstation configurations.

Automation and Efficiency

Automill Technology: This feature combines automatic NC programming with interactive options, allowing programmers to use pre-defined machining sequences and optimize toolpaths efficiently.
2.5D Drilling and Milling: This module supports complex drilling and machining tasks, with features for collision protection and optimized retracts.
NC Set Technology: Enables automatic calculation of NC programs for various machining tasks, significantly reducing programming work and increasing safety.

Advanced Machining Strategies

High-Speed Roughing: Tebis uses intelligent algorithms for efficient roughing, reducing idle travel and run times.
3+2 Axis Finishing: Offers multiple milling strategies for high-quality surface finishes, supporting various cutter types and ensuring collision-checked NC programs.
Residual Stock Removal: This module identifies areas for remachining, optimizing toolpaths for efficient material removal.
Tube Milling: Provides 3-axis roughing and finishing paths for bent intake and exhaust ducts, supporting various machining strategies.
5-Axis Simultaneous Milling: Allows for faster and more accurate machining of complex surfaces, with advanced strategies for trimming, engraving, and surface milling.

Collision Checking and Laser Cutting

Collision Checking: Semi and fully automatic collision checks ensure safe machining, with options for interactive adjustments.
Laser Cutting: Tebis supports offline NC program generation for laser cutting, useful for trimming auto body parts and testing die operations.

Overview: The document provides a comprehensive overview of Tebis CAM software, focusing on its capabilities in machining, particularly in 5-axis laser cutting and wire EDM processes. It highlights the software's ability to manage complex machining tasks, optimize toolpaths, and integrate seamlessly with various machine technologies.

Key Features:

5-Axis Laser Cutting: Tebis CAM module supports 3- to 5-axis NC programs for trimming, reducing costs and downtime by moving the teach-in process to a virtual environment. It is applicable for trimming vacuum-formed plastic parts and machining composite materials.
Interactive NC Path Treatment: Users can simulate and analyze NC paths, with the system automatically highlighting areas with significant rotational movements or collision risks. This feature allows for interactive post-processing of identified path areas.
Machine Flexibility: Tebis technology allows for machining on different machines without specific CAD data, using reverse processors to import and export NC programs across machine types.
Wire EDM Integration: The software supports 2-axis and 4-axis wire EDM machines, specializing in die and mold manufacturing. It eliminates the need for assigning upper and lower contours in complex geometries by calculating NC paths directly on surfaces and solids.
Postprocessors: Tebis offers a wide range of preconfigured postprocessors for various milling and cutting processes, with the ability to generate custom controller formats.

Shop Floor Solutions:

Viewer and Simulator Stations: These stations enhance project lead times by eliminating the need for 2D drawings and providing virtual machine models for NC programming and manufacturing.
NC Program Calculation: CAM stations can be used near machines for direct NC program calculation and assignment to specific machines, enhancing flexibility and lead time speed.
Virtual Machines: The NC simulator provides a realistic representation of machinery, enabling collision checking and optimization of toolpaths and machining sequences.

Conclusion: Tebis CAM software offers a robust solution for machining tasks, providing flexibility, efficiency, and integration across various machine technologies. Its comprehensive features support both experienced and less experienced users in optimizing machining processes and reducing production costs.

Overview: The document provides a comprehensive overview of Tebis software solutions, focusing on their applications in milling machines, quality control, and workshop operations. It highlights the features, functionalities, and benefits of Tebis products, including DNC, CAQ, and front-end solutions.

1. Tebis DNC (Direct Numerical Control):

Features a modern graphic user interface compliant with Windows standards, allowing for organized management of machine connections, file management, tool data, and transmission progress.
Supports multiple transmission paths for NC programs, either directly or by converting data formats compatible with NC controllers.
Enables workshop-oriented programming (WOP) by connecting Tebis CAM stations to DNC modules, facilitating direct toolpath transmission to machines.

2. Tebis Front Ends:

Designed for paperless manufacturing with powerful graphics, ergonomic handling, and sturdy design.
Available in various designs to meet custom requirements, including stand or wall-mounted options with or without height adjustment.
Compliant with protection Class IP65, ensuring resistance to dirt, liquid, and sparks.

3. Tebis CAQ (Computer-Aided Quality Control):

Offers modules for quality control, including the Measuring Point Generator and Surface Measuring.
The Measuring Point Generator allows for the creation of measuring points in CAD/CAM environments, converting them to constraints for precise spatial measurements.
Surface Measuring provides real-time set-point/actual value comparisons between real components and CAD models, enhancing quality assurance.

4. Tebis as a Competence Partner:

Tebis serves over 1,500 customers worldwide, offering software, hardware, consulting, training, and support services.
Provides process and investment consulting, implementation of field tests, and delivery of tool assemblies.
Maintains a global presence with subsidiaries and representatives in various countries, ensuring timely support and service.

Conclusion: Tebis offers a robust suite of solutions for CAD/CAM operations, quality control, and workshop management, emphasizing high-quality standards and efficient process integration. Their global reach and comprehensive service offerings make them a valuable partner in the manufacturing industry.

Catalog excerpts

Optimize CAD/CAM processes with Tebis software. Model making Prototype manufacture Mold manufacture Die manufacture Gauge manufacture Industrial manufacture Aircraft construction

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Content Tebis process chains 4 Tebis product philosophy 6 TEBIS AUTOMILL™ 8 TEBIS – your competence partner 42 4Page 10 TEBIS CAD Tebis Base Generating and modifying wire frame models. Analysis, navigation and documentation. 12 CAD interfaces Exchanging data efficiently. 13 Surface design Generating and modifying surface models. 14 Advanced surface design Specialized high-end functions. 15 Digitized data processing Digitizing surfaces and optimizing STL meshes. 16 Rapid Surface Creation (RSC) Easy generation of high-quality surfaces. 17 Electrode design Database-supported design with simulation...

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4Page 20 TEBIS CAM 2.5D drilling and milling Fully automatic, knowledge-based NC machining. 22 3+2 axis roughing Shorter run times and less wear on tools. 23 3+2 axis finishing Optimum surface quality for components of any complexity. 24 3+2 axis residual STOCK Removal Field-tested strategies to reduce run times. 25 3+2 axis tube milling 3-axis machining of bent intake and exhaust ducts. 26 5-axis simultaneous milling The fastest way to achieve smooth surfaces. 27 5-axis laser cutting For try-outs, prototypes and series. 28 5-axis trimming For trimming components made of composite materials 29...

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Tebis process chains CAD/CAM manufacturing solution that meets the highest standards Companies in manufacturing-intensive industries use Tebis software to organize their CAD/CAM process chains, thereby creating a robust and reliable platform. Tebis CAD/CAM and Viewer stations have become established as essential elements in high-efficiency manufacturing process chains, particularly in the automotive, aerospace and industrial manufacturing sectors. Tebis workstations can be smoothly integrated into design departments’ existing CAD infrastructure, and Tebis supplies the machines with safe NC programs...

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Tebis process chains Tebis CAM modules create safe and run time-optimized NC programs from users’ tested and saved strategies and input parameters. Tebis supports the manufacturing processes 2.5D drilling and milling, 3 to 5-axis roughing and finishing of surfaces, contours and tubes, 5-axis laser cutting, 5-axis trimming and 4-axis wire EDM. The integrated tool library, saved machining templates and realistic simulation options generate process-safe NC programs that are easy on your tools and require little programming work and minimal run times on the machines. You can use the configuration...

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Tebis product philosophy Tebis software helps optimize processes. Effortless handling of surfaces and meshes in each phase of the process chain The underlying Tebis hybrid technology lets you combine mesh surfaces (STL, FEM) and exact surfaces into any combination of element structures and further process them, for example when you have to digitize intermediate stages in the die manufacturing try-out process. Tebis makes it easy to generate exact surfaces from mesh surfaces, resulting in complete, high-quality surface models that other designers can further process. Feature technologies enhance...

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Tebis product philosophy Tebis machine simulation: High process safety and minimal lead times Manufacturing planners and NC programmers use the Tebis Simulator to clamp their components on virtual machines. They use it to image complete machining processes – long before the actual machining, and even for multiple NC machines. You can run virtual feasibility tests for your manufacturing department, provide support for job cost planning and increase process safety with visualization, testing and optimization of your manufacturing processes. The Tebis Simulator accesses a virtual machine library...

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Tebis Automill™ Leverage knowledge with individual configuration options Tebis software was developed to allow processing of both unique special projects and repetitive standard jobs in a manufacturing compliant structured manner. If it turns out that certain CAD/CAM processes are repetitive, you can increase throughput time and process safety enormously if you save the methods you have tested in your CAD/CAM system and have them available as templates. Tebis will support you with individually configurable model templates, NC job lists and a variety of configuration databases. Model templates...

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Tebis Automill™ Configuration databases NC job lists In Tebis, what are known as libraries are available for a variety of objects and processes that can provide enormous savings when used in methodical NC manufacturing: Feature library for putting drilling and pocket objects into CAD models Electrode holder and blank library for deriving electrodes for injection molding tools set library for generating NC programs fully automatically NC for repetitive machining sequences Tool library for realistic descriptions of tool assemblies and tool components Machine library for taking the machine and the...

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Tebis CAD TEBIS CAD Tebis offers a number of different CAD upgrade options. Six different CAD modules can be added to the Tebis Base, already including wire frame model design: Surface Design Advanced Surface Design Digitized Data Processing Rapid Surface Creation (RSC) Electrode Design Feature Design These options let you configure your CAD/CAM workstations to meet the needs of the application at hand. You can also choose from a number of geometry interfaces to meet your particular requirements and thus be compatible with everyone involved in the manufacturing process. Special time-saving functions...

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12 Tebis CAD Tebis Base: Generating and modifying wire frame models. Analysis, navigation and documentation. Every Tebis workstation comes with a comprehensive range of useful functions and commands no matter which modules are installed: Wire frame model design: Do all design tasks necessary to create wire frame models. Create limiting and guide curves as well as auxiliary elements such as planes and axis systems in preparation for milling. Use edit functions to move, rotate, trim and limit existing curves and surfaces. Analysis: Evaluate design quality, determine modified areas with the distance...

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Tebis_ProductRange

Tebis_ProductRange

Catalog excerpts

All TEBIS catalogs and technical brochures