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Permeability Sensing Type TS-L, TS-A, TS-K

Permeability Sensing Type TS-L, TS-A, TS-K

Permeability Sensing Type TS-L, TS-A, TS-K

Product catalog summary
Overview: This document outlines the technical specifications and operational guidelines for the TS series Toner Density/Quantity Sensors used in copiers and laser printers. These sensors ensure the correct toner-to-carrier mix and comply with the RoHS Directive, avoiding certain hazardous substances.
Specifications: The sensors come in three types: TS-L (double-sided substrate), TS-A, and TS-K (one-sided substrate). They feature a high-performance ferrite core differential transformer and are programmable via control lead wires. Their compact design facilitates easy installation.
Electrical Characteristics: Operating with a power supply voltage of 24±5% VDC and a control input voltage range of 2 to 24 VDC, the sensors offer both analog and digital outputs with detailed voltage and current parameters.
Product Identification: Naming conventions and internal codes for different sensor models and configurations are provided.
Shapes and Dimensions: Detailed dimensions for the A, K, and L series sensors are included, emphasizing their compactness.
Adjustment and Operation: Instructions for adjusting the working point, digital output threshold voltage, and analog output filter time constant are given. Typical characteristics graphs for toner density, control voltage, temperature, and high temperature/high humidity load tests are included.
Precautions: Recommendations for stable sensor operation include considerations for developer quantity, external magnetic fields, conductive materials, and ripple in detection output. Stable installation and environmental conditions are emphasized.
Basic Operating Principles: The document explains the differential transformer type sensor's principle, detecting toner density or residual quantity by measuring magnetic resistance variations.
Introduction: The document discusses maintaining output variation stability using phase discrimination instead of voltage discrimination, focusing on a differential transformer type sensor with a phase discriminating method.
Phase Discriminating Method: This method sets the basic coil output (V20) greater than the detecting coil output (V30) at standard density/quantity, using a phase discriminator to detect variations and allowing for large voltage output changes.
Analog Output Variation: Describes how phase discriminator output varies with toner quantities and adjusts to resemble an analog output.
Circuit and Operation: The circuit includes components like an EX-OR gate for phase comparison, a Colpitts oscillator, a wave shaping inverter, a phase comparator, a resonance capacitor, and a resistor to maintain analog output sensitivity. A circuit diagram illustrates these components.
Signal at Each Toner Density/Quantity: Signal analysis for different toner densities (high, middle, low) is provided, showing how the level signal varies with toner density.
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Catalog excerpts

Permeability Sensing Type TS-L, TS-A, TS-K-1

Toner Density/Quantity Sensors Permeability sensing type TS series Type: TS-L(Double-sided substrate type) TS-A(One-sided substrate type) TS-K(One-sided substrate type) Issue date: • All specifications are subject to change without notice. • Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.

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Permeability Sensing Type TS-L, TS-A, TS-K-2

Toner Density/Quantity Sensors TS-L, -A, and -K Series Conformity to RoHS Directive Plain paper copiers and laser printers require the toner (pigment powder) and carrier (magnetic powder) to be mixed in the proper proportions to create the developer. The TDK programmable toner sensor has been developed to constantly maintain the correct mix ratio between them, which is capable of keeping an optimum status by using a DC output voltage corresponding to the mix ratio. FEATURES • The TS-L, TS-A and TS-K toner sensors use a high performance ferrite core differential transformer with an adjustable...

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Permeability Sensing Type TS-L, TS-A, TS-K-3

SHAPES AND DIMENSIONS ONE-SIDED SUBSTRATE TYPE A SERIES DOUBLE-SIDED SUBSTRATE TYPE L SERIES • All specifications are subject to change without notice. 001-03 / 20070222 / eb372_ts.fm

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Permeability Sensing Type TS-L, TS-A, TS-K-4

Control input TYPICAL CHARACTERISTICS TONER DENSITY vs. TYPICAL OUTPUT CHARACTERISTIC 5 4 Vout (V) TO ADJUST WORKING POINT Digital output TO ADJUST DIGITAL OUTPUT THRESHOLD VOLTAGE Toner density (Relative scale) CONTROL VOLTAGE VS. TYPICAL OUTPUT CHARACTERISTIC 5 4 TO INCREASE ANALOG OUTPUT FILTER TIME CONSTANT Analog output Toner density (Relative scale) TYPICAL TEMPERATURE CHARACTERISTIC TO BUFFER DIGITAL OUTPUT Digital output TO SWITCH WORKING POINT 0 –10 TYPICAL HIGH TEMPERATURE AND HIGH HUMIDITY LOAD TEST 60˚C, 95 (%) RH Initial value • All specifications are subject to change without notice....

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Permeability Sensing Type TS-L, TS-A, TS-K-5

PRECAUTIONS Adhere to the following recommendations to ensure stable operation of the programmable toner sensor. Values shown here are guidelines for general design. Detection sensitivity of sensors is influenced by the material and shape of the developer container that the sensor will be used with, and the mechanism for carrying the developer. Refer to separate documents for special design specifications. 1. The quantity of developer (toner carrier) around the sensor face The detection sensitivity will drop when the quantity of developer around the sensor face (D in the diagram below) is low...

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Permeability Sensing Type TS-L, TS-A, TS-K-6

P4 P5 Toner density or equivalent developer magnetic resistance The above illustration is a model of how unstable developer flow leads to ripple in the detection output. If there is a comparatively small fluctuation in developer flow (C0→C1→C0→C2→C0) around the working point C0, this will be reflected in an output ripple between E1 and E2. As long as the fluctuation in the output ripple remains within the developer working range, the output signal filtering is sufficient to ensure stable sensor characteristics. However, if the flow of developer fluctuates in a more unstable pattern, such as C0→C3→C0→C4→C0,...

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Permeability Sensing Type TS-L, TS-A, TS-K-7

Phase discriminator output BASIC OPERATING PRINCIPLES (DIFFERENTIAL TRANSFORMER TYPE TONER DENSITY/QUANTITY LEVEL SENSORS) 1. OPERATING PRINCIPLE 1-2. Analog output variation by phase discriminator A toner sensor detects a toner density or residual quantity of magV2 netic developer. The developer is a magnetic material and a magnetic resistance is high if there is a small quantity of magnetic V0 (Low quantity of toner) developer and contrarily it is low if there is a large quantity of magV0 (Medium quantity of toner) netic developer. V0 (Much quantity of toner) While the toner density or quantity...

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