TBi Syntronic (reverse)
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1.4.1 TBi PPPG/PPPWPowerPull Welding torches The TBi Syntronic is responsible for the perfect synchronization of wire feeding speed between the main wire feeder of the power source (master) and the compact planetary drive in the handheld torch (slave). Even the most complica- ted wire speed profiles will be precisely replica- ted in the torch (including the pull-back of the wire with the Syntronic Reverse). Function principle The Syntronic measures the voltage applied to the main feeder motor. From this value, the opti- mized output voltage for the push-pull motor is calculated, and the motor is energized by means of the integrated power amplifier. The measure- ment port of the Syntronic has a high internal resistance in order to eliminate any influence on the behavior of the power source controller. Additionally, the push-pull motor is protected by specially dimensioned safety circuits. Technical Data Supply voltage Power consumption Output voltage - Syntronic Standard - Syntronic Reverse Control voltage - Syntronic Standard - Syntronic Reverse Operating temperature Status display Compatible drive systems Technical specification Electronic adaptation of the characte- ristics of main feeder and TBi Planetary Push-Pull system. The power amplifier for the push-pull motor is integrated switches off when overheated Ready, Running, Fault, Motor current all known drive systems with a motor conform with CE regulations Ordering Information Supply voltage incl. cable connections incl. cable connections The maximum cable length of 25 m allows for comfortable and efficient work even in hard to reach places. The TBi PowerPull torches are used in railroad car, ship and container

Connection diagram Power source start/ remote control stop wire feeder controller 3 2 1 1 2 3 grey green brown 4 5 M yellow white Syntronic Short description of the installation 1. Connect the Syntronic to the main feeder motor and to supply voltage. 2. Install the provided 7-pin connector on the front panel of the power  source. This is also the connection for the remote control potentiometer. 3. Connect the torch. Open the planetary head and let the wire run in. 4. Adjust the motor characteristics on two set-points: - Choose a low wire speed, adjust the Syntronic with the help of the  ...