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TBi-Industries
Robot Welding Torches

Robot Welding Torches

Product catalog summary

Overview: The document provides comprehensive specifications and parts listings for TBi Industries GmbH's robot welding torches and accessories, including insulators, gas nozzles, wire guides, torch necks, spare parts, and cable assemblies.

Insulators: Various insulators are listed, such as black nozzle and neck insulators, with specific part numbers for ordering.

Gas Nozzles: Details on several types of gas nozzles, including conical and cylindrical shapes with different nominal widths, are provided. Configurations like flush and stick-out are noted, with a mention of reduced torch rating for certain nozzles.

Wire Guides: The document references additional pages for detailed information on wire guides, highlighting their importance in the setup.

Torch Necks: Various torch necks for the RM 82W model are listed, designed for both standard and narrow gap welding applications, with angles ranging from 0° to 45°.

Spare Parts: Includes essential components like guide nipples, O-rings, and locking nuts for maintenance and repair of welding torches.

Contact Tips and Tip Holders: Available in different materials and sizes, with tip holders made of brass and CuCrZr, suitable for various torch models.

Narrow Gap Torches: Special torches designed for hard-to-reach areas, compatible with specific gas nozzles and insulators, with technical data provided elsewhere.

Torch Mounts: Detailed descriptions of adjustable and jointed torch mounts, compatible with various torch models, including installation materials.

Cable Assemblies: Features of TBi RoboMIG cable assemblies optimized for robotic applications are outlined, including cooling methods, connection types, and optional features like the WireBrake function.

Ordering Information: Comprehensive ordering information for cable assemblies is provided, with options for different lengths, cooling methods, and additional features.

Technical Specifications and Components: Detailed specifications for TBi Industries' products, focusing on cable assemblies, safety-off mechanisms, and push-pull systems, including compatibility and technical data.

Cable Assemblies: Designed for RoboMIG RM2 torches, featuring automatic shut-off valves, flexible protective covers, and control cables.

Safety-off Mechanism: The TBi KS-2 mechanism protects robots and torch systems during collisions, featuring high precision automatic reset and simple installation.

Push-Pull System: Enhances wire feeding reliability and precision, with an additional drive behind the welding torch, synchronized via the TBi Syntronic controller.

Systems for Hollow-Wrist Robots: Describes systems where the cable assembly runs inside the robot arm and wrist, with modular customization options.

Specifications and Features: Includes automatic water shut-off valves, torch mounts with or without safety-off functions, and adapter flanges for mounting.

Technical Data: Provides rating/duty cycle, rotational range, max blow out pressure, and weight for gas and water-cooled systems.

System Components: Includes cable assemblies with integrated media couplings and push-pull systems for hollow-wrist robots.

Ordering Information: Details on ordering adapter flanges, feed rolls, inlet nozzles, and wire guides.

Installation and Maintenance: Guidelines for determining cable length and customizing wire guides.

Push-Pull System for Hollow-Wrist Robots: Describes a system with wire guides and separate neck liners, compatible with all wire types.

Reamers for RM2-Torches: Details reamers made of hardened steel, suitable for TBi BRG-2 and other cleaning stations.

TBi ToolChanger - Automatic Tool Changing System: Introduces the TBi ToolChanger for fully automatic tool exchange in robotic systems, with technical data and compatibility details.

Technical Specifications: Key specifications include max tool weight, max torque, compressed air connection, and weight of the tool changer.

Contact Information: TBi Industries GmbH, Ruhberg 14, D-35463 Fernwald-Steinbach, Germany. Phone: +49 6404 9171-0, Fax: +49 6404 9171-58, Website: www.tbi-industries.com, Email: [email protected].

Catalog excerpts

RoboMIG RM2 Roboterschweißbrenner Robot Welding Torches

Open the catalog to page 1

INHALT / CONTENTS Roboterschweißbrenner / Robot Welding Torches Technische Daten / Technical Data Engspaltbrenner / Narrow Gap Torches TBi RM 42 / W NG, RM 82W NG G Brennerhalterungen / Torch Mounts Verstellbare Halterungen / Adjustable Mounts Schlauchpakete / Cable Assemblies TBi WireBrake / TBi Wire brake Bestellinformationen / Ordering Informations Kollisionsschutz / Safety-off Mechanism Bestellinformationen / Ordering Informations Push-Pull System / Push Pull System TBi PP2R Push-Pull Antrieb / TBi PP2R Push-Pull Drive Schlauchpaket für TBi PP2R / Cable Assembly for TBi PP2R Bestellinformationen...

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TBi RM2-Produktlinie TBi R 2 Product Line M Die TBi RM2 Produktlinie überzeugt durch den äußerst robusten Aufbau, hohe Leistung, Zuverlässigkeit und einen kostengünstigen Betrieb. Das komplett modulare System erlaubt die optimale Anpassung an die Schweißaufgabe. Ein einzigartiger TBi Vorteil für den Anwender ist der kollisionsfeste TCP, der das Nachrichten der Brenner überflüssig macht. The TBi RM2 product line provides a convincingly robust design, high welding performance, reliability and cost-effective operation. The completely modular system allows for perfect adaptation to different welding...

Open the catalog to page 3

Technische Daten / Technical Data Weitere Ausführungen / Other versions Bei Bedarf können wir Ihnen auch auf Ihren speziellen Anwendungsfall abgestimmte Sonderausführungen anbieten. Bitte kontaktieren Sie unseren Vertrieb für weitere Informationen. 2-Kreis wassergekühlt 2-circuit water cooled G: Gasgekühlt / Gas cooled W: Wassergekühlt / Water cooled If required, we can offer you special torches that are adapted to your specific welding task. Please contact ou

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Allgemeine technische Daten / General specification Drahtdurchmesser Achtung: Die angegebenen Leistungsdaten gelten fur einen standardisierten Anwendungsfall unter Verwendung der Standardausrustteile. Beim Einsatz von Impulsstromquellen sinkt die Belastbarkeit. Attention: The technical data is valid for a standardized application utilizing the standard equipment. Torch rating will be reduced when using pulse-arc power sources.

Open the catalog to page 5

Technische Daten auf Seite 4. Technical data on page 4. Brennerhalse Torch necks Ersatzteile Spare parts 56 Fuhrungsnippel inkl. O-Ring / Guide nipple incl. o-ring ► Standard / Standard G: Gasgekuhlt / Gas cooled W: Wassergekuhlt / Water cooled

Open the catalog to page 6

Stromdusen Contact tips Spritzerschutz Insulator Drahtfuhrungen Wire guides Pos. Bezeichnung / Description VPE / PU 21 Dusenstock / Tip holder M6, Messing / brass 10 31 Spritzerschutz, schwarz / Insulator black 10 41 Gasduse flaschenform / Gas nozzle bottle shape NW 13 5 42 Gasduse flaschenform / Gas nozzle bottle shape NW 111) 5 Bitte beachten Sie Seite 38 und 39. / Please see page 38 and 39. 1) Brennerleistung reduziert / Torch rating reduced * Bitte an Leerstelle entsprechende Angabe fur den Drahtdurchmesser einsetzen, z.B. 08 fur 0.8 mm. * At the...

Open the catalog to page 7

Brennerhalse Torch necks Ersatzteile Spare parts 56 Fuhrungsnippel inkl. O-Ring / Guide nipple incl. o-ring 57 O-Ring / O-ring ► Standard / Standard G: Gasgekuhlt / Gas cooled W: Wassergekuhlt / Water cooled

Open the catalog to page 8

Stromdusen Contact tips Dusenstock Tip holder Gasverteiler Gas diffusor ► 30 Gasverteiler Keramik / Gas diffusor ceramic 10 41 Gasduse kon., kurz / Gas nozzle con., short NW 14 mm 5 Drahtfuhrungen Bitte beachten Sie Seite 38 und 39. / Please see page 38 and 39. Wire guides * Bitte an Leerstelle entsprechende Angabe fur den Drahtdurchmesser einsetzen, z.B. 08 fur 0.8 mm. * At the blank, please insert suitable information for wire diameter, e.g. 08 for 0.8 mm.

Open the catalog to page 9

Der leistungsstarke SchweiBbrenner fur den anspruchs-vollen industriellen Einsatz. Technische Daten auf Seite 4. Powerful welding torch for demanding industrial use. Brennerhalse Torch necks Ersatzteile Spare parts 56 Fuhrungsnippel inkl. O-Ring / Guide nipple incl. o-ring 2 673P101118 ► Standard / Standard G: Gasgekuhlt / Gas cooled W: Wassergekuhlt / Water cooled

Open the catalog to page 10

Pos. Bezeichnung / Description VPE / PU Art. Nr. / Part no. Stromdusen Contact tips 21 Dusenstock / Tip holder M8, CuCrZr 1) 10 342P008673 22 Dusenstock / Tip holder M6, Messing / Brass 10 342P006663 ► 30 Spritzerschutz Keramik / Insulator ceramic M8 10 346P114663 33 Spritzerschutz Keramik / Insulator ceramic M6 10 346P214663 35 Spritzerschutz schwarz / Insulator black M8 10 673P102099 41 Gasduse kon. / Gas nozzle con., NW 16, bundig / flush 5 345P132673 42 Gasduse kon. / Gas nozzle con., NW 16, stick out 5 345P142673...

Open the catalog to page 11

Brennerhalse Torch necks Ersatzteile Spare parts 56 Fuhrungsnippel inkl. O-Ring / Guide nipple incl. o-ring 59 Gasdusentrager / Nozzle seat 60 Isolator Keramik / Neck insulator ceramic 61 Kontermutter / Locking nut ► Standard / Standard G: Gasgekuhlt / Gas cooled W: Wassergekuhlt / Water cooled

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Stromdusen ► 10 Stromduse / Contact tip M8x30 mm, ECu 50 Contact tips i0 Stromduse / Contact tip M8x30 mm, CuCrZr 50 11 Stromduse / Contact tip M6x28 mm, CuCrZr 1) 50 Dusenstock ► 20 Dusenstock / Tip holder M8, HD, Messing / Brass 10 Tip holder 21 Dusenstock / Tip holder M6, Messing / Brass 1) 10 ► 30 Spritzerschutz schwarz / Nozzle insulator, black 10 ► 31 Isolator, schwarz / Neck insulator, black 10 Spritzerschutz Insulator Drahtfuhrungen Wire guides 41 Gasduse kon. / Gas nozzle con., NW 16, bundig / flush 5 42...

Open the catalog to page 13

Brennerhalse Torch necks Ersatzteile Spare parts 56 Fuhrungsnippel inkl. O-Ring / Guide nipple incl. o-ring 2 673P101118 ► Standard / Standard G: Gasgekuhlt / Gas cooled W: Wassergekuhlt / Water cooled

Open the catalog to page 14

Pos. Bezeichnung / Description VPE / PU Art. Nr. / Part no. Stromdusen Contact tips 11 Stromduse / Contact tip M6x28 mm, ECu 1) 50 340P__1069* 11 Stromduse / Contact tip M6x28 mm, CuCrZr 1) 50 343P__3069* 11 Stromduse / Contact tip M6x28 mm, Alu 1) 50 341P__1069* 21 Dusenstock / Tip holder M6, Messing / Brass 1) 10 342P006671 45 Gasduse kon. / Gas nozzle con., NW 14 bundig / flush 1) 5 345P133673 47 Gasduse flaschenform / Gas nozzle bottle shape NW 13 mm 1) 5 345P524671 Drahtfuhrungen Bitte beachten...

Open the catalog to page 15

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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