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Flexible Disc Couplings

Flexible Disc Couplings
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Flexible Disc Couplings

Product catalog summary
Introduction
Altra Motion is a leader in electromechanical power transmission and motion control components, offering flexible disc couplings under the TB Wood’s brand. These couplings are designed for industrial applications, providing high torsional stiffness and precise positioning without lubrication or moving parts.
Product Features and Options
The Form-Flex® and Torsiflex-i series include features like standard bore fit, optional set screws, and puller holes. Constructed from stainless or alloy steel, they are available in various balance classes, known for long life and zero backlash.
Applications
Flexible disc couplings are used in pumps, compressors, fans, blowers, machine tools, and power generation, accommodating different misalignments and suitable for general and high-speed precision machines.
Coupling Types
  • Spacer Couplings: Connect shafts with wider separations, accommodating angular, parallel, and axial misalignment.
  • Floating Shaft Couplings: For widely separated shafts, available in steel and composite tubing.
  • Close Coupled Double Flex: For closely located shafts, accommodating various misalignments.
  • Single Flex: Compensates for angular and axial misalignment, used in three bearing systems.
Coupling Selection Process
The process involves determining the correct service factor, calculating HP/100 RPM or design torque, and comparing these to the rated torque. Considerations include max bores, speed, and dimensions.
Service Factor Table
Provides service factors for various driven equipment types, with additional factors for different driver types like turbines, AC/DC motors, and internal combustion engines.
Coupling Selection Guide
Includes torque ratings, service factors, and application conditions for selecting the appropriate coupling type based on load and torque requirements.
Specifications
Lists sizes and capacities for Torsiflex-i and Form-Flex® couplings, detailing torque ratings, maximum speeds, and misalignment capacities. Includes tables on bore tolerances, keyway dimensions, and material options.
Procedures
Recommendations for dynamic balancing and guidelines for accommodating misalignment using flexible disc couplings.
Standards and Compliance
References industry standards like AGMA and API, ensuring compliance for petroleum, petrochemical, and natural gas industries.
Recommendations
Advises on selecting the appropriate balance class based on coupling weight and operating speed, and maintaining machinery misalignment below 25% of the rated capacity during installation.
Product Differentiation
Compares different series of Form-Flex® and Torsiflex-i couplings, highlighting unique features like torque density, misalignment capacity, and design differences.
GP Series Couplings
Sold as complete assemblies with specifications for bore sizes, disc pack material, and DBSE. Compliant with API610 11th Edition standards.
Torsiflex-i Couplings
Designed for process pump and general industrial markets, compliant with API610/ISO13709 and ISO14691 standards. Features include weight savings, robust disc pack design, and ATEX compliance.
Ordering Information
GP Series couplings are sold as complete assemblies, while TF Series couplings are sold as components. Ordering requires specifying hub sizes and transmission units.
Technical Specifications
Detailed tables provide dimensions, torque ratings, and weight specifications for various coupling sizes, including maximum speeds, angular misalignment, and axial deflection.
Design Variations
Includes welded steel tube and composite tube designs for different applications and configurations.
Floating Shaft Spacer Coupling A5 Series - Form-Flex®
Includes double flex floating shaft couplings with specific bore dimensions, maximum RPM, and misalignment capacities. Standard materials include carbon steel hubs and spacers, alloy steel hardware, and stainless steel disc packs.
Floating Shaft Spacer Coupling G5 Series - Form-Flex®
Features higher torque ratings and misalignment capacities compared to the A5 Series, with design variations such as welded steel and composite tubes.
Close Coupled Couplings
Designed for close shaft spacing, suitable for moderate speed applications, including fully machined steel hubs and stainless steel disc packs.
Conclusion
The document provides comprehensive technical details for selecting and ordering couplings based on specific mechanical requirements, emphasizing the importance of material selection and configuration for optimal performance.
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Catalog excerpts

Flexible Disc Couplings-1

Flexible Disc Couplings TB Wood’s Form-Flex® & Torsiflex-i Ameridrives • Bibby Turboflex • Guardian Couplings Huco • Lamiflex Couplings • T

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Flexible Disc Couplings-2

TB Wood's TB Wood’s is an industry leading designer and manufacturer of mechanical power transmission equipment for industrial control. Our mechanical product lines include: clutch and brake, synchronous and belted variable speed drives; grid, disc, jaw, gear coupling and elastomeric coupling products; sheaves and bushings. Registered trademarks include Sure-Flex Plus®, Dura-Flex®, G-Flex®, and Sure-Grip®. TB Wood’s was founded in 1857 and began as a foundry producing wood burning stoves. Our company’s tradition of product innovation started early. TB Wood’s entered the power transmission industry...

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Flexible Disc Couplings-3

Form-Flex & Torsiflex-i Flexible Disc Couplings ®

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Flexible Disc Couplings-5

Product Features and Options Form-Flex® A-Series Features Interference Optional Optional Puller Holes: 300 Series Stainless Steel Standard Flex Disc: Dynamic Balance: Balance Class: Standard Alloy Steel (1) Stainless Steel is standard. Alloy Steel is optional. (2) Alloy Steel is standard. Stainless Steel is optional. Form-Flex® Disc Coupling Advantages • • • • • • • Over 40 years experience in flexible disc couplings All metal Construction No Lubrication No Moving Parts Long Life High Torsional Stiffness Precise Positioning - Zero Backlash Applications Flexible Disc couplings can be used in a...

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Flexible Disc Couplings-6

RADIAL LOAD RADIAL LOAD Coupling Application Types Table Coupling Type Spacer Couplings Double Flex Typical Applications Spacer couplings are used to connect fully supported shafts with wider separations than can be reached with a close couple design. Spacer couplings allow room for installation and maintenance without moving the connected equipment. Shaft separations are generally in the range of 3 to 12 inches. These couplings accommodate angular, parallel and axial misalignment. Floating shaft couplings are spacer style couplings which are designed to connect widely separated shafts. The coupling...

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Flexible Disc Couplings-7

Coupling Selection Process 1) Select correct Service Factor (S.F.) from the chart below. 2) Calculate HP/100 RPM or Design Torque (lb-in). Calculate kW/100 RPM or Design Torque (Nm) HP/100 RPM = HP x S.F. x 100 coupling RPM Design Torque (lb-in) = 63025 x HP x S.F. coupling RPM Design Torque (Nm) = 9550 x kW x S.F. coupling RPM Design Torque = Torque (lb-in) x S.F. Design Torque = Torque (Nm) x S.F. 3) Compare this to the HP/100 RPM (kW/100 RPM) column or the Rated Torque column. 4) Check other limiting factors such as max bores, minimum DBSE, max speed and overall dimensions. Unit Conversions:...

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Flexible Disc Couplings-8

Coupling Selection Guide 1) Consult factory for applications in shaded areas. 2) Torque ratings may vary by coupling series. 3) Use the 1.0 service factor column if a service factor was used in the HP/100 RPM calculation. Consult Altra Couplings Engineering Not Recommended for these Applications Typical Application Conditions SMOOTH MOTOR OR TURBINE DRIVEN STEADY MOTOR OR TURBINE DRIVEN MODERATE MOTOR OR TURBINE DRIVEN MEDIUM MOTOR OR TURBINE DRIVEN HEAVY-HIGH TQ. MOTOR OR ENGINE DRIVEN EXTRA HEAVY ENGINE DRIVEN EXTREMELY HEAVY ENGINE DRIVEN SOFT START WITH STEADY LOAD AVERAGE STARTING LOADS...

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Flexible Disc Couplings-9

Standard Bore Tolerances Imperial Standard Bore and Keyway Info Recommended Bore Tolerance for Imperial Shafts (Inches) Recommended Hub Keyway Dimensions (Inches) Nominal Bore Range Nominal Shaft Range NOMINAL KEYWAY DEPTH MEASURED AT CENTER NOMINAL KEYWAY DEPTH MEASURED AT SIDE KEYWAY WIDTH Reference AGMA 9002-B04 IMPERIAL Standard keyway fit is Commercial Class per AGMA 9002-B04 Metric Standard Bore and Keyway Info Recommended Bore Tolerance for Metric Shafts (mm) Nominal Shaft Range Over Hub Keyway Nominal Key Size Nominal Bore Range Recommended Hub Keyway Dimensions (mm) Standard metric keyway...

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Flexible Disc Couplings-10

Engineering Standards INDUSTRY STANDARDS REFERENCED AGMA 9002-B04 - BORES AND KEYWAYS FOR FLEXIBLE COUPLINGS (INCH SERIES) AGMA 9112-A04 - BORES AND KEYWAYS FOR FLEXIBLE COUPLINGS (METRIC SERIES) AGMA 922-A96 - LOAD CLASSIFICATION AND SERVICE FACTORS FOR FLEXIBLE COUPLINGS API610 / ISO 13709 - CENTRIFUGAL PUMPS FOR PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRY, 11th Edition - Torsiflex-i meets the requirements of API610, 11th Edition when supplied with interference fit bores. API671 / ISO 10441 - SPECIAL PURPOSE COUPLINGS FOR PETROLEUM, CHEMICAL AND GAS INDUSTRY SERVICES, 4th Edition NEMA...

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Flexible Disc Couplings-11

Product Differentiation Form-Flex® A - Series Higher bore capacity in low torque range Higher Torque Density Higher Torque Density and large bore capacity AGMA 7 balance class AGMA 8 balance class AGMA 9 balance class Non-Unitized Flex Pack Unitized Flex Pack Factory assembled Transmission Unit ATEX Group II/ Cat 2 Anti-Sparking design is standard High to Moderate speeds DISC PACK DESIGN COMPARISON Form-Flex® G-Series Sizes 311-380 Form-Flex® G-Series Sizes 340 & 412-511 Form-Flex® A-Series Sizes 5-35 Form-Flex® HSH/FSH • Disc pack force transferred to washer & Form-Flex® G-Series Sizes 517-540...

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Flexible Disc Couplings-12

Spacer Couplings PRODUCT DESCRIPTION • Designed for moderate to higher speed applications • Construction includes: - Two fully machined steel hubs - One fully machined steel spool spacer - Standard hardware and stainless steel disc packs Form-Flex® A-Series designs use non-unitized disc packs Form-Flex® G-Series designs use unitized disc packs Torsiflex-i designs use a drop out transmission unit with non-unitized disc packs Custom length spacer up to max DBSE Balancing and other modifications to suit your special system requirements Can be bored for any shaft configuration (F5-40 for hub design...

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Flexible Disc Couplings-13

Spacer Coupling AP Series - Form-Flex Double Flex Spacer COUPLING CAN BE SUPPLIED TO API610 11TH EDITION H Dimensions are shown for standard AJ hubs unless otherwise specified. Rated Torque (lb-in) Peak O/L Torque (lb-in) Misalignment Capacity Angular (Degrees/Disc Pack) 1) Weight and WR2 values shown are for AJ hubs at max inch bore and spacer length at D Min STANDARD MATERIALS (CLASS A) HUBS - CARBON STEEL AP SERIES COUPLINGS ARE SOLD AS COMPONENTS SPACER - CARBON STEEL HARDWARE - ALLOY STEEL DISC PACK - STAINLESS STEEL 1 - PACER SUB-ASSEMBLY - Example for DBSE = 5.00” S (AP25A500) MATERIAL...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.