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SI2100 Surface Defect Detector – Dual view

SI2100 Surface Defect Detector – Dual view

SI2100 Surface Defect Detector – Dual view

Product catalog summary
Overview: The Surface Inspector is a comprehensive tool designed to capture, display, and analyze surface defects on various products such as cable jackets, pipes, tubes, and tapes. It ensures high-quality standards by detecting surface flaws and providing real-time data to reduce defects and prevent customer complaints.
Features:
  • Detects a wide range of defects including jacket defects, pinholes, bulges, neckdowns, outer diameter defects, fish eyes, scratches, discolorations, and surface blemishes.
  • Records defects for quality assurance and operator verification.
  • Measures and records product diameter along one or three axes.
  • Supports line speeds up to 400 meters per minute (1,300 feet per minute).
  • Alerts operators and production machinery upon defect detection.
  • Utilizes a three-camera configuration for 360° coverage and 100% product length inspection.
  • Integrates with external PLCs for defect and measurement information.
  • Generates comprehensive reports on product diameter, defects, and measurements.
Specifications:
  • Maximum Line Speed: 400 m/min (1,300 ft/min), with potential for higher speeds depending on application.
  • Defect Detection: Capable of detecting defects as small as 0.025 mm (0.001 inch), depending on line speed and product diameter.
  • Power Supply: 110V or 220V, 50/60Hz.
  • Weight: 45 kg (100 lbs).
  • Lighting: LED.
  • Outer Diameter Range: 0.01 mm to 30 mm (0.0004 inch to 1.18 inches), with other diameters available upon request.
  • Camera Configuration: Three cameras providing 100% coverage with a 5% overlap between images.
Installation and Dimensions:
  • Location: Typically installed before the printer on wires without print legends, with optional installation after the printer and water trough.
  • Dimensions without stand: 229 mm x 559 mm x 483 mm (9 inches x 22 inches x 19 inches).
  • Dimensions with stand: 840 mm x 635 mm x 1625 mm (33 inches x 25 inches x 64 inches), with custom stands available.
Contact Information: Taymer International Inc., 208 Telson Road, Markham, ON L3R 1E6, Canada. Phone: +1 905 479 2614, Email: [email protected], Website: www.taymer.com
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Catalog excerpts

SI2100 Surface Defect Detector – Dual view-1

Quality Inspection Systems Surface Defect Detection for Wire, Cable, Pipe, Tube and Cable Wraps Ensure your product is Defect Free The Surface Inspector is the only tool that can capture, display and analyze every square millimeter of your product, including: cable jacket, pipe, tube, bar stock or water soluble tape. It is the most thorough method of detecting surface flaws available. With Taymer’s Surface Inspector, you can be sure the product going to your customers meets your high standards and is without surface defects. Reduced Defects The Surface Inspector provides the operator with a view of current surface images as well as the most recent surface defects with defect dimensions. This continuous stream of real time information - especially failure data allows the operator to isolate the causes of jacket imperfections or water soluble tape folds. Identifying when and how a defect occurs allows your technical staff to reduce occurences of surface defects and prevent customer complaints and rejects. Quality Assurance The Surface Inspector will capture images of your printed cable, save the images to disk and allow you to print them out to include in your quality reporting both internally and to your customers. The Surface Inspector‘s display also makes it easy for engineering and production supervisors to examine the defect without having to see the defect itself. Defect locations are recorded together with the image of the defect allowing your operators to find and eliminate defects before they reach your customers or fail in the field. Detects jacket defects, pinholes, bulges, neckdowns, outer diameter defects, fish eyes, scratches, discolorations, surface blemishes or other imperfection on wire/cable jacket, metal tube, bare wires, and tape Supports line speeds up to 400 meters per minute or 1,300 feet per minute Accurately measures and records product diameter along 1 or 3 axes 3 camera configuration to provide 360° coverage of product surface and 100% of product length Saves length information for each defect to allow operators to easily locate the defects after detection Alerts operator and production machinery if any defects are found Integrates with external PLC to provide defect and product measurement information Records any defects for QA records and operator verification Generates reports containing relevant product diameter, defect, and measurement informati

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SI2100 Surface Defect Detector – Dual view-2

SPECIFICATIONS Maximum Line Speed: 400 m/min | 1,300 ft/min Higher speed may be available depending on application Minimum Detectable Defect Size: 0.025 mm and up | 0.001” and up Depends on line speed and product diameter Outer Diameter Range: 0.01 mm - 30 mm | 0.0004” - 1.18” Other diameters available upon requests Camera Configuration: 3 camera - 100% coverage of product circumference Dimensions: Without stand: With stand: (Custom stands can be built) Location: Before Printer, on wires without print legends. Can optionally be installed after the printer and water trough Power Supply: 110V or...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.