SI2100 Surface Defect Detector – Dual view
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Quality Inspection Systems Surface Defect Detection for Wire, Cable, Pipe, Tube and Cable Wraps Ensure your product is Defect Free The Surface Inspector is the only tool that can capture, display and analyze every square millimeter of your product, including: cable jacket, pipe, tube, bar stock or water soluble tape. It is the most thorough method of detecting surface flaws available. With Taymer’s Surface Inspector, you can be sure the product going to your customers meets your high standards and is without surface defects. Reduced Defects The Surface Inspector provides the operator with a view of current surface images as well as the most recent surface defects with defect dimensions. This continuous stream of real time information - especially failure data allows the operator to isolate the causes of jacket imperfections or water soluble tape folds. Identifying when and how a defect occurs allows your technical staff to reduce occurences of surface defects and prevent customer complaints and rejects. Quality Assurance The Surface Inspector will capture images of your printed cable, save the images to disk and allow you to print them out to include in your quality reporting both internally and to your customers. The Surface Inspector‘s display also makes it easy for engineering and production supervisors to examine the defect without having to see the defect itself. Defect locations are recorded together with the image of the defect allowing your operators to find and eliminate defects before they reach your customers or fail in the field. Detects jacket defects, pinholes, bulges, neckdowns, outer diameter defects, fish eyes, scratches, discolorations, surface blemishes or other imperfection on wire/cable jacket, metal tube, bare wires, and tape Supports line speeds up to 400 meters per minute or 1,300 feet per minute Accurately measures and records product diameter along 1 or 3 axes 3 camera configuration to provide 360° coverage of product surface and 100% of product length Saves length information for each defect to allow operators to easily locate the defects after detection Alerts operator and production machinery if any defects are found Integrates with external PLC to provide defect and product measurement information Records any defects for QA records and operator verification Generates reports containing relevant product diameter, defect, and measurement informati

SPECIFICATIONS Maximum Line Speed: 400 m/min | 1,300 ft/min Higher speed may be available depending on application Minimum Detectable Defect Size: 0.025 mm and up | 0.001” and up Depends on line speed and product diameter Outer Diameter Range: 0.01 mm - 30 mm | 0.0004” - 1.18” Other diameters available upon requests Camera Configuration: 3 camera - 100% coverage of product circumference Dimensions: Without stand: With stand: (Custom stands can be built) Location: Before Printer, on wires without print legends. Can optionally be installed after the printer and water trough Power Supply: 110V...