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2018 Alignment Systems

2018 Alignment Systems
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2018 Alignment Systems

Product catalog summary
Overview of Micro Alignment Telescope System
The Micro Alignment Telescope, developed by Taylor Hobson since the 1930s, is a versatile tool used for alignment, squareness, straightness, flatness, parallelism, verticality, and level checks. It is valued for its simplicity, adaptability, and reliability across various industries. The system is robust, portable, and can be digitized for enhanced accuracy.
Specifications
  • Optical and mechanical axes aligned within 3 seconds and concentric within 6 µm.
  • Accuracy achievable within 0.05 mm at 30 m.
  • Field of view ranges from 50 mm at 2 m to 600 mm at 30 m.
Principles of Alignment
  • Alignment: Establishes a straight line of sight from zero to infinity.
  • Squareness: Uses a penta prism to deviate the line through 90 degrees.
  • Flatness: Utilizes a rotating pentaprism to generate a plane.
  • Autocollimation and Autoreflection: For squareness and angular measurement using reflective mirror targets.
Applications
  • Alignment of periscope bearings, diesel engine bearings, and gun barrels.
  • Squareness and parallelism in rollers and vertical presses.
  • Horizontal and vertical measurements for satellite platforms and nuclear industry applications.
  • Flatness checks for engine bed plates, bearing faces, and rail systems.
  • Straightness measurement for machine slideways, submarine torpedo tubes, and propeller shafts.
Equipment and Accessories
  • Micro Alignment Telescope (codes 112-2582, 112-2583) and various accessories like adjusting brackets, mounting spheres, and target illuminators.
  • Digital Alignment Telescope (code 112-3389) for automated displacement calculations.
  • Infra-Red and Laser Systems for specialized applications.
Advanced Features
  • Digital CCD Accessory for automatic sensing and displacement calculation.
  • CCTV Camera for remote viewing and minimizing eye fatigue.
  • Right Angle Eyepiece Adaptor for viewing in cramped spaces.
  • High Magnification Eyepiece and Laser Alignment Aid for enhanced precision.
Micro Alignment Telescope Accessories Overview
Specifications and Accessories: The document provides detailed specifications and accessories for the Micro Alignment Telescope, including various mounting options, target holders, and illumination systems. Key accessories include the Right Angle Eyepiece, CCD Digital System, and CCTV accessory. Customised cases are available for protection and storage.
Mounting and Adjustment: Several mounting options are described, such as the Adjusting Bracket for fine azimuth and elevation adjustments, Horizontal Base, and various cups for different mounting heights. The Mounting Sphere is crucial for pivoting and aligning the telescope.
Target Mounting and Illumination: Accessories for target mounting include the Sphere Clamp and Adjustable Target Holder, which allow precise positioning and illumination of targets. The Target Illuminator provides glare-free lighting, with options for battery operation and high-intensity illumination.
Setting Horizontal Lines and Optical Squares: The Talyvel Electronic Level and Stride Level are used for setting horizontal lines of sight with high accuracy. Optical squares enable precise 90° deviation of the telescope's line of sight.
Autoreflection and Autocollimation: The telescope can be equipped with a lamphouse for autoreflection and autocollimation, allowing for squareness checks and tilt measurements. However, the Digital Micro Alignment Telescope cannot measure in this mode.
Calibration Equipment: Calibration tools include a variable focus collimator and test wedge for checking the telescope's alignment and parallelism. These tools ensure the telescope's accuracy and performance.
Targets: Various targets are available, including standard circular and long-distance targets, with specifications for diameter, thickness, and parallelism. Special targets can be requested for specific applications.
Industry Applications: The document lists numerous industry applications for the Micro Alignment Telescope, including machine tools, aircraft, defense, shipbuilding, and more. Technical notes and industry reports provide detailed insights into these applications.
Training and Certification: Training courses are available for users, and UKAS certification can be provided to ensure instrument performance and accuracy. Regular servicing and calibration are recommended.
Micro Alignment Laser System: This system offers precise measurement capabilities for straightness, flatness, and alignment, featuring a laser transmitter, receiver, and user-friendly software. It is suitable for dynamic measurements and includes a cableless radio link.
Technical Support: Taylor Hobson provides dedicated technical support through Spectrum Metrology, offering advice, demonstrations, and training for electro-optical metrology products.
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Catalog excerpts

2018 Alignment Systems-1

©TAYLOR HOBSON For checking and setting, straightness, alignment, verticality, parallelism, flatness, squareness & level ULTRA PRECISION TECHNOLOGIES

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2018 Alignment Systems-2

Solving problems of alignment – The Micro Alignment Telescope Displacement Micrometer Crossline graticule Focusing micrometer Erector lens Displacement micrometer Cover glass Micrometer block Focusing lens Objective lens Since the late 1930s Taylor Hobson has sold thousands of alignment telescopes to industries throughout the world. The Micro Alignment Telescope is used to set and check alignment, squareness, straightness, flatness, parallelism, verticality and level. With its wide range of accessories the Micro Alignment Telescope forms a unique and comprehensive system for solving alignment...

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2018 Alignment Systems-3

Principles of alignment The basic measurement principles available with the Micro Alignment Telescope system are alignment, squareness, flatness, autocollimation and autoreflection. The Micro Alignment Telescope generates a straight line of sight from zero to infinity. This forms the basic reference from which all measurements are taken. To measure squareness a penta prism is used to deviate the straight line through exactly 90 degrees. A similar rotating pentaprism is used to generate a plane for flatness measurement. The Telescope is designed to allow autocollimation and auto-reflection, providing...

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2018 Alignment Systems-4

Alignment checks (externally and internally) Typical applications • Alignment of periscope bearings using the main bearing in the hull of the submarine as the datum • Alignment of diesel engine bearings and boring bar • Checking straightness of gun barrels using a digital MAT and sliding a target on a sledge along the inside of the gun barrel and its rifling. Diesel engine alignment (shown here using CCTV system 137-2161-01) Typical equipment used Micro Alignment Telescope (112-2582 or 112-2583) Adjusting Bracket (112-645) Bore Fixture (112-1168) Mounting Sphere (112-376) Right Angle Eyepiece...

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2018 Alignment Systems-5

Horizontal and vertical measurement Typical applications • The line of sight of the Alignment Telescope is parallel to its mechanical axis. Hence by using an electronic level it can be set truly horizontal. If two lines are set horizontal then they are parallel in at least one direction. • Platforms for satellites: two platforms are set first in line then (using optical squares) set parallel to each other. • The Alignment Telescope can be set both horizontally & truly vertically – this feature can be used to great effect in the nuclear industry. Typical equipment used Micro Alignment Telescope...

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2018 Alignment Systems-6

Straightness measurement Engine Room Bulkhead Telescope Typical applications Engine L.O.S. fouls bulkhead here • The large focusing range of the alignment telescope makes it ideal for checking long machine slideways • The rails in a submarine torpedo tube need to be set straight • Propellor shafts are getting increasingly long and the Alignment Telescope is ideal for this long distance bearing alignment work Datum Target Scale Typical equipment used Propellor shaft alignment Micro Alignment Telescope (112-2582 or 112-2583) or Digital Micro Alignment Telescope (112-3389) Horizontal Base (112-656)...

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2018 Alignment Systems-7

Digital Alignment Telescope (code 112-3389) Using high resolution CCD technology and dedicated software, the Alignment Telescope can be digitised to automatically calculate the displacement from a set datum to ensure fast set up and repeatable readings as well as digitally outputting the result. This is particularly useful on large alignment projects such as aircraft jigs or large machine tools since a single operator can make measurements and adjustments along the construction or fixture while the target is displayed on the monitor. (see further details on page 10). Micro Alignment Telescope...

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2018 Alignment Systems-8

© © © © © © © ® © ® © © @ © © © (18) © © @ (22) (23) @ (25) * CCTV cameras (137-2161) and high magnification eyepieces (112-4940) are available for higher magnification viewing ** A simpler version of unimount is available (112-5451). Tripods are also available with adaptor plates (112-4942 & 112-4943) *** Not suitable for use with the Digital Alignment Telescope which has a dedicated target. Targets can be made to order to suit individual applications Battery operated illuminator (112-3453) and high intensity target illuminator (137-4944) are also available

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2018 Alignment Systems-9

the Micro Alignment Telescope System Select your alignment kit from these accessory items: To use the Micro Alignment Telescope you will need to select from a range of accessories. Should you need any advice on the precise accessories and components necessary, contact Spectrum Metrology or your local Taylor Hobson outlet. Note: The Micro Alignment Laser System (112-3331) is not used with these accessories (see page 15) An adjustable tripod is available as an alternative to the unimount (code 112-4942 & adaptor 112-4943)

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2018 Alignment Systems-10

Micro Alignment Telescope accessories Digital CCD Accessory (code 137-2160-01) (connects to any Taylor Hobson Telescope) Available as an accessory upgrade for existing Micro Alignment Telescopes in the field, a high resolution CCD system with software automatically senses the centre position of the dedicated CCD targets then calculates the displacement from a set datum to ensure a fast set up time with repeatable readings, as well as digitally outputting the result. This is particularly useful on large alignment projects such as aircraft jigs or large machine tools since a single operator can...

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2018 Alignment Systems-11

Micro Alignment Telescope accessories Mounting the telescope Adjusting Bracket (code 112-645) Provides a fine azimuth and elevation adjustment for sighting the Telescope, used with a Horizontal Base or Bore Fixture. Horizontal Base (code 112-656) Used for mounting the Adjusting Bracket onto either the Plain, Flange or Adjustable Cup. When used on flat surfaces (plain cup), two fence pins provide a sideways location. Plain Cup (code 112-472) Locates the Mounting Sphere on the Horizontal Base with its centre 73.5 mm (2.9 in) from the base of the Cup. Flange Cup (code 112-471) Locates the Mounting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.