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Shrink Discs 3-part

Shrink Discs 3-part
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Shrink Discs 3-part

Product catalog summary
Function and Purpose: The primary function of a shrink disc is to securely connect a shaft with a hub through friction, facilitating torque transmission between a drive shaft and a transmission hollow shaft. It ensures a backlash-free connection by pressing the hub onto the shaft, providing necessary clamping forces through screws without transferring forces or moments itself.
Installation and Operation: Shrink discs are installed by sliding them onto the hollow shaft and tightening the screws. Optimal operation requires dry, clean, and grease-free contact surfaces between the shaft and hub. The shrink disc and screws are pre-lubricated at the factory, and a detailed installation manual is available online.
Design and Specifications: The clamping length should be slightly wider to minimize stress concentration. Pressure distribution depends on hub wall thickness and shaft stiffness. Tightening torque values are based on a friction coefficient of 0.1, with specific limits for different screw classes. Recommended surface quality and tolerances ensure optimal performance.
Transmissible Torque and Forces: Shrink discs can transmit torque, bending moments, and axial forces. The maximum transmissible torque is specified, and combined loads must be vectorially added to determine the resultant moment. Safety factors should be considered for individual loads.
Calculation and Tolerances: The catalogue provides data for specific shaft diameters, with recommendations for selecting the appropriate shrink disc size. Transmissible torque and axial force are influenced by shaft diameter and hub stiffness. Calculations for pressure changes due to radial forces and bending moments are provided, with guidelines for minimum and maximum pressures to avoid corrosion.
Additional Considerations: The document discusses the effects of bore size in hollow shafts, notch effects, and the importance of proper material strength for shafts and hubs. It also provides ordering information and specifications for the 3073 Mini-Range of shrink discs.
Overview: The document is a technical specification sheet for TAS Schäfer's Typ 52 Shrink Discs, compatible with Stiebel helical-bevel gears. It includes detailed specifications, dimensions, and performance parameters for various models of shrink discs.
Specifications: The document lists multiple models of shrink discs with varying dimensions and capabilities. Key parameters include nominal diameter, shaft diameter, maximal transmittable torque, outer diameter, length of inner ring, width, clamping screws details, permitted rotational frequency, and average pressure to the hub.
Design and Materials: Discs with a nominal diameter less than 115 mm are galvanized and do not include washers, while those with a diameter of 115 mm or more are painted and include washers, affecting corrosion resistance and installation requirements.
Usage and Application: Designed for use with helical-bevel gears, shrink discs provide a secure and efficient method for transmitting torque between components. The document includes order information and notes that additional sizes are available upon request.
Key Considerations: When selecting a shrink disc, consider compatibility with the shaft diameter, required torque capacity, and operational environment to ensure optimal performance and longevity.
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Catalog excerpts

Shrink Discs 3-part-1

Shrink Discs 3-part External clamping devices

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Shrink Discs 3-part-2

Product catalog Description of function Three part shrink disc of the types TAS 30.. & TAS 52.. The main function of a shrink disc is the safe connection of a shaft with a hub by means of friction. For example, between a drive shaft and a transmission hollow shaft. The shrink disc generates a backlash-free connection by pressing the hub onto the shaft. This connection is mainly used to transmit torque. The shrink disc only provides the required forces, and transfers no forces or moments between shaft and hub by itself. Therefore, the force flow does not pass through it. It is installed by sliding...

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Shrink Discs 3-part-3

Clamping length for shrink discs The clamping length l of the shrink disk at the junction lK (between shaft and hub), should be chosen to be somewhat wider to minimize the stress concentration at this point. An excessively wide connection increases the tendency to fretting corrosion, because the pressure decreases outward. The pressure is distributed approximately at an angle between 15° - 20° through the hub. This is largely dependent on the hub wall thickness and stiffness of the shaft. A good approximation can be made from the following equation: Clamping length of the contact area: lK = 0,316...

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Shrink Discs 3-part-4

Product catalog The calculation of the values, given in the catalogue, are based on the following assumptions and simplifications: Transmissible torque A shrink disc connection is capable of transmitting torque, bending moment and axial force. Alternatively, the transmissible torque Mmax is specified in the product data. If such loads occur simultaneously then they must be added vectorially to the resultant moment Mres. The formula below applies to the resulting moment: At different load cases, these are individually checked against Mmax ! Mres is determined for combined loads as follows: Mres=...

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Shrink Discs 3-part-5

The calculation of the values, given in the catalogue, are based on the following assumptions and simplifications: Bending moment Here the situation is similar to the radial forces. However the pressure is greatest at the ends of the connection in this case. Again, the amount and stiffness are important. This leads to the following approximation: Mg Apw = 4,5 ■ UW >K As before, the modified pressures results from: The conditions for minimum and maximum pressure are the same as before. It should be noted that there could be a change in pressure due to radial force! Shaft and hub calculation The...

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Shrink Discs 3-part-6

Nominal diameter of the shrink disc Shaft diameter Maximal transmittable torque Outer diameter Length of the inner ring Excess length Width of the shrink disc Pitch circle diameter Attachment size Tightening torque of the clamping screws Number of clamping screws Size of the clamping screws Permitted rotational frequency Average Pressure to the hub Moment of inertia • Discs galvanized • without washers TAS Schafer GmbH • OsterfeldstraUe 75 • 58300 Wetter

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Shrink Discs 3-part-8

Product catalog TAS Schafer GmbH • OsterfeldstraGe 75 • 58300 Wetter

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Shrink Discs 3-part-9

Nominal diameter of the shrink disc Shaft diameter Maximal transmittable torque Outer diameter Length of the inner ring Excess length Width of the shrink disc Pitch circle diameter Attachment size Tightening torque of the clamping screws Number of clamping screws Size of the clamping screws Permitted rotational frequency Average pressure to the hub Moment of inertia d < 140 Discs galvanized without washers d > 140 Discs painted with washers Dimensions H & e in unlocked position Hexagon head bolts are used as standard. Upon request we provide all sized shrink discs with hexgon socket head bolts...

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Shrink Discs 3-part-10

Product catalog TAS Schafer GmbH • OsterfeldstraGe 75 • 58300 Wetter

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Shrink Discs 3-part-11

d [mm] Nominal diameter of the shrink disc dW [mm] Shaft diameter Maximal transmittable torque Outer diameter Length of the inner ring Excess length Width of the shrink disc Pitch circle diameter Attachment size Tightening torque of the clamping screws Number of clamping screws Size of the clamping screws Permitted rotational frequency pN [N/mm2] Average pressure to the hub I [kgm2] Moment of inertia Design of the shrink disc d < 140 Discs galvanized without washers d > 140 Discs painted with washers Dimensions H & e in unlocked position Hexagon head bolts are used as standard. Upon request we...

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Shrink Discs 3-part-12

Product catalog Please note: All values refer to shrink disk design HALF! Please provide us the dimension of „y" or the length of screws. Otherwise we can not provide appropriate screws! (see ordering information) Applies to shrink disc design HALF-G: • The required screw length is: Screw length (3051 Light-Range) - l1 + 2 a + y (rounded up to standard lengths) Applies to shrink disc design SPLIT: • The design consists of 1x HALF-D + 1x HALF-G • Delivery is possible with or without screws • Maximum transmittable torque: Mges = 2 Mmax • The required screw length: Screw length (3051 Light-Range)...

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Shrink Discs 3-part-13

Nominal diameter of the shrink disc Shaft diameter Maximal transmittable torque Outer diameter Length of the inner ring Excess length Width of the shrink disc Pitch circle diameter Attachment size Tightening torque of the clamping screws Number of clamping screws Size of the clamping screws Permitted rotational frequency Average pressure to the hub Moment of inertia d < 115 Discs galvanized without washers d > 115 Discs painted with washers Dimensions H & e in unlocked position Hexagon head bolts are used as standard. Upon request we provide all sized shrink discs with hexagon socket head bolts...

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Shrink Discs 3-part-14

Product catalog TAS Schafer GmbH • OsterfeldstraGe 75 • 58300 Wetter

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Shrink Discs 3-part-16

3071 Half/Split (Standard-Range) HALF-D Split Used symbols Nominal diameter of the shrink disc Shaft diameter Maximal transmittable torque Outer diameter Length of the inner ring Excess length Width of the shrink disc Pitch circle diameter Attachment size Tightening torque of the clamping screws Number of clamping screws Size of the clamping screws Permitted rotational frequency Average Pressure to the hub Moment of inertia Design of the shrink disc d < 115 Discs galvanized without washers d > 115 Discs painted with washers Dimensions H & e in unlocked position Deviation from the standard shaft...

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All TAS-Schäfer GmbH catalogs and technical brochures

  1. Product catalog

    223  Pages

  2. 3093

    2  Pages

  3. typ 52

    2  Pages

  4. WLA

    3  Pages

  5. 3014

    2  Pages

  6. 3003

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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