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Type FL Pressure Reducing Regulators

Type FL Pressure Reducing Regulators
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Type FL Pressure Reducing Regulators

Product catalog summary
Features
  • No Atmospheric Bleed: The system uses a two-path pilot-operated control to prevent gas from bleeding into the atmosphere.
  • Quiet Operation: Noise reduction systems are available as an option.
  • Control Accuracy: Ensures constant inlet pressures for efficient operation.
  • Versatility: Suitable for various applications with inlet pressures up to 1480 psig / 102 bar.
  • Easy In-Line Maintenance: Parts can be inspected and replaced without removing the body from the pipeline.
  • Tight Shutoff: Combines a soft seat and metal plug for effective sealing.
  • Easy Startup: Equal inlet and outlet pressure ratings simplify startup and shutdown.
  • High Capacity: Designed for high capacities with a maximum Cg of 51,500.
  • In-Service Travel Indicator: Displays the actual valve position.
Introduction

The Type FL regulator is a pilot-operated, pressure-balanced, soft-seated regulator designed for high-pressure transmission and large capacity distribution systems, offering smooth operation, tight shutoff, and long service life.

Type PRX Pilot Descriptions
  • Type PRX/120: Manages outlet pressure range of 14.5 to 435 psig.
  • Type PRX/120-AP: Manages outlet pressure range of 435 to 1160 psig.
  • Type PRX/125: Similar to PRX/120 but without a restriction screw, used as a monitor override pilot.
  • Type PRX/125-AP: Similar to PRX/120-AP but without a restriction screw, used as a monitor override pilot.
  • Type PRX/131: A booster valve used in Monitor-Regulator systems.
Specifications
  • Body Sizes: NPS 1 to 10 / DN 25 to 250.
  • Pressure Ratings: CL300 RF: 740 psig, CL600 RF: 1480 psig.
  • Temperature Capabilities: Nitrile or Fluorocarbon disks operate between -4 to 140ºF.
  • Construction Materials: Main body and flanges are steel; diaphragms are Nitrile with PVC coating.
Noise Abatement

Options include Type SR, SRII, and SRS silencers to reduce noise levels.

Principle of Operation

The Type FL regulator uses inlet pressure as the operating medium, with pilot operation to load the actuator diaphragm, adjusting to changes in outlet pressure to maintain control.

Installation

Can be installed in horizontal or vertical pipelines, with an optional outlet flange spacer for easy access to internal parts.

Monitoring Systems

Provides overpressure protection by containment, with options for wide-open and working monitoring systems.

Overview: The document details technical specifications and operational guidelines for a gas pressure regulating system, focusing on the Type FL regulator and associated components, including installation, capacity, and conversion factors for different gases.
Specifications: The system uses a working pilot to control intermediate pressure and a monitoring pilot to sense outlet pressure. If the working regulator fails, the monitoring pilot takes over. All components exposed to intermediate pressure must be rated for full inlet pressure.
Installation Requirements: Requires a Type FL main valve with specific PRX series pilots for both upstream and downstream regulators, using Type PRX/120 or PRX/120-AP working pilots and Type PRX/125 or PRX/125-AP monitoring pilots.
Capacity Information: The Type FL regulator's flow capacities are laboratory verified and can be sized for 100% flow using published capacities. Tables provide natural gas regulating capacities at selected inlet and outlet pressures, with formulas for calculating gas flow rates and converting capacities for different gases.
Conversion Factors: Specific conversion factors are provided for gases like air, propane, butane, or nitrogen. For example, multiply the capacity by 0.775 for air or 0.625 for propane.
Flow and Sizing Coefficients: Table 2 lists flow and sizing coefficients for different body sizes and line size ratios, providing values for regulating and wide-open conditions.
Capacity Tables: Tables detail the capacities for Type FL regulators with PRX series pilots, showing capacities in thousands of SCFH and Nm³/h for various inlet and outlet pressures.
Key Warnings: Emphasizes the importance of using components rated for the maximum pressures they will encounter to ensure system safety and reliability.
Contact Information:
  • China: Tel: +86 21 2892 9000
  • Europe: Bologna, Italy - Tel: +39 051 419 0611
  • Middle East and Africa: Dubai, UAE - Tel: +971 4811 8100
  • USA Headquarters: McKinney, Texas - Tel: +1 800 558 5853, Outside U.S. +1 972 548 3574
  • Asia-Pacific: Singapore - Tel: +65 6770 8337
  • France: Chartres - Tel: +33 2 37 33 47 00
  • Germany: Selmsdorf - Tel: +49 38823 31 287
  • Shanghai, China: Tel: +86 21 2892 9499
Specification Worksheet:
  • Application: Specific Use, Line Size, Fluid Type, Specific Gravity, Temperature
  • Overpressure Protection: Yes/No
  • Pressure: Maximum Inlet Pressure, Minimum Inlet Pressure, Differential Pressure, Set Pressure, Maximum Flow
  • Accuracy Requirements: Options include 5%, 10%, 20%, 40%
  • Construction Material Requirements: If known
Regulators Quick Order Guide:
  • Readily Available for Shipment
  • Allow Additional Time for Shipment
  • Special Order, Constructed from Non-Stocked Parts
  • Availability is determined by the component with the longest shipping time
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Catalog excerpts

Type FL Pressure Reducing Regulators-1

Type FL Pressure Reducing Regulators • No Atmospheric Bleed—Type FL eliminates nuisance and wasteful bleed gas to atmosphere by utilizing a two-path pilot-operated control system, which bleeds 100% of the gas to the downstream system while the • Quiet Operation—Optional noise abatement • Control Accuracy—Keeps constant inlet pressures to downstream equipment by accurately controlling system pressures at widely varying flow rates and supply pressures for maximum efficiency and best operation. • Versatility—A wide variety of applications such as natural gas transmission and distribution systems, power plants, monitors, and sour gas with inlet • Easy In-Line Maintenance—With the optional outlet flange spacer, trim parts such as the disk holder can be inspected, cleaned, and replaced without removing the body from the pipeline. • Tight Shutoff—A combination of soft seat and metal plug with a knife edge creates the seal. • Easy Startup—Equal inlet and outlet pressure ratings allow easier startup and shutdown. • High Capacity—Up to NPS 10 / DN 250 body size, the body design and flow passage allows exceptionally high capacities with a maximum • In-Service Travel Indicator—The travel indicator with protective cover, responds to the precise movement of the diaphragm and plug assembly and shows the actual valve position. Type FL regulator is accurate, pilot-operated, pressure balanced, soft-seated regulator designed for high-pressure transmission/city gate, large capacity distribution systems, and power plant feeds. Type FL provides smooth and quiet operation, tight shutoff, and long service life. The regulator utilizes a main valve actuator, a Type PRX pressure reducing pilot, and a Type SA/2 pilot supply pressure regulator. Figure 1. Type FL Regulator with Type PRX Pilot Type PRX pilot uses inlet pressure reduced by a Type SA/2 supply pressure regulator, as loading pressure to operate the main valve actuator. The outlet pressure is sensed through a control line on the main valve actuator and also on the Type PRX pilot diaphragm. The regulator's superior performance is due to the amplifying effect of the pilot and two-path control system. Changes in outlet pressure act quickly on the actuator diaphragm to provide fast response to system change. Then the pilot amplifies any small system changes to position the main valve for precise pressure control. Type PRX Pilot Descriptions A pressure reducing pilot that has the ability to handle a wide range of setpoints from 14.5 to 1160 psig /1.00 to 80.0 bar Type PRX/120: A pressure reducing pilot with an outlet pressure range of 14.5 to 435 psig /1.00 to 30.0 bar. Type PRX/120 can be used as the pilot on single stage pressure-reducing regulators or as the monitor pilot or as the working pilot in wide-open monitor systems. Process Management

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Type FL Pressure Reducing Regulators-2

Bulletin 71.2:FL Specifications The Specifications section gives some general specifications for the Type FL regulators. The nameplates give detailed information for a particular regulator as it comes from the factory. Available Configuration     Type FL: Pilot-operated pressure reducing regulator     from 14.5 to 1160 psig / 1.00 to 80.0 bar outlet pressures Pilot and Filter-Regulator Flow Coefficients Type PRX Pilot: Cg: 10.5; Cv: 0.36; C1: 29 Type SA/2 Filter-Regulator: Cg: 19 Body Sizes Type FL: NPS 1, 2, 3, 4, 6, 8, and 10 /      DN 25, 50, 80, 100, 150, 200, and 250 Type FL with Type SRS...

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Type FL Pressure Reducing Regulators-3

Figure 2. Noise Abatement Construction FLOW RATE IN SCFH / Nm3/h Figure 3. Typical Sound Emission Comparison among the Different Configurations Table 1. Outlet (Control) Pressure Ranges

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Type FL Pressure Reducing Regulators-4

Bulletin 71.2:FL s v r b l type Sa/2 m a type prx/120 E0827 inlet pressure outlet pressure Loading pressure pilot supply pressure type prx/120: s - bleed port B - supply port L - loading port A - sensing port type sa/2: v - sensing port r - pilot supply port m - inlet port type fl Figure 4. Type FL Operational Schematic Type SR: Type SR (Figure 2) multi-path noise abatement device is incorporated into the regulator on the seat area. It consists of plated Stainless steel wires containing no sound deadening materials. Depending on flows and pressure drop, the silencer can reduce noise levels as...

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Type FL Pressure Reducing Regulators-5

Bulletin 71.2:FL TYPE PRX V TYPE PRX TYPE SA/2 V s L r TYPE SA/2 s r b m b L a a m North America Only M1204 Type FL Wide-Open Monitor TYPE PRX-120 V TYPE PRX-125 TYPE SA/2 L V s s b a L b a TYPE PRX TYPE SA/2 r s m r b L a m M1201 inlet pressure outlet pressure atmospheric pressure Loading pressure INTERMEDIATE pressure pilot supply pressure type prx: s - bleed port B - supply port L - loading port A - sensing port type sa/2: v - sensing port r - pilot supply port m - inlet port Type FL Working Monitor with Type PRX-125 Figure 5. Typical FL Installation Schematics 5

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Type FL Pressure Reducing Regulators-6

Bulletin 71.2:FL TYPE PRX-120 V TYPE SA/2 TYPE PRX-131 s b r L a m 1 s L b a A 4xA 6xA inlet pressure outlet pressure atmospheric pressure Loading pressure pilot supply pressure type prx: s - bleed port B - supply port L - loading port A - sensing port type sa/2: v - sensing port r - pilot supply port m - inlet port Type FL Regulator with Types PRX-120 and PRX-131 Pilots Figure 5. Typical FL Installation Schematics (continued) Installation Monitoring Systems Type FL regulators are installed in a horizontal or vertical pipeline. An optional outlet flange spacer (Figure 6, page 8) is available...

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Type FL Pressure Reducing Regulators-7

Bulletin 71.2:FL Working Monitoring Regulators (Figure 5) In a working monitoring system, the upstream regulator requires two pilots and it is always the monitoring regulator. The additional pilot permits the monitoring regulator to act as a series regulator to control an intermediate pressure during normal operation. In this way, both units are always operating and can be easily checked for proper operation. In normal operation, the working regulator controls the outlet pressure of the system. The monitoring regulator’s working pilot controls the intermediate pressure and the monitoring pilot...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.