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Safety and Sensing Mat Catalog

Safety and Sensing Mat Catalog
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Safety and Sensing Mat Catalog

Product catalog summary
Pressure-Sensitive Safety Mats Overview

The Fail-Safe Principle:
The fail-safe principle ensures continuous monitoring of the protected area by safety mats. In case of failure, the system simulates a protected position, keeping machinery in a safe state. This involves a 4-conductor fail-safe concept where a constant current keeps the relay coil energized, and any sensor actuation or failure de-energizes the relay, stopping the machinery.

ControlMatTM Industrial-Duty Safety Mats:
Designed for hazardous locations, these mats feature heavy-duty, abrasion-resistant surfaces, are moisture and chemical resistant, easy to install, and come with 6-foot 4-conductor fail-safe wiring. Applications include machine operation control and automated assembly line guarding.

ArmorMatTM Impact-Resistant Safety Mats:
These extra heavy-duty mats are nearly puncture-proof, designed for harsh conditions with an impact-resistant barrier, suitable for environments with sharp objects and heavy workpieces. They also come with 4-conductor fail-safe wiring.

Diamond Plate Aluminum Safety Mats:
Super heavy-duty mats designed for industrial applications, capable of withstanding forklift traffic and welding debris, featuring a non-sparking, non-magnetic aluminum surface, and are maintenance-free after installation.

Safety Zone Sensing Mats:
Using parallel-plate technology for maximum moisture resistance, these mats are suitable for industrial environments and can be customized with logos and multiple sensing zones.

Comfort Zone Sensing Mats:
These mats provide an anti-fatigue surface with pressure-sensitive switching, using Comfort KingTM ZedlandTM Vinyl Foam.

Custom Mats:
Custom mats can be designed for unusual applications, available in various shapes, sizes, and colors.

Mat Edging Options and Accessories:
Options include square, ramped, or framed edges.

Ordering and Controllers:
A step-by-step guide is provided for ordering safety mats, and compatible controllers for safety applications are listed, including PCU, PRSU, MZ, PSSR/2, and PSSU.

Non-Safety Applications:
Signal mats for control, signaling, or counting in non-safety applications are available, including CVP Sensing Mats and Matex® Treadle Switch Mats for transit applications.
General Overview
The document provides detailed information on various safety zone sensing mats and their specifications, features, and applications. These mats are designed to replace most brands of pressure-sensitive safety mats, offering durability, long life, and moisture resistance.

General Specifications
- Actuation Force: 33 lbs. (147 N) nominal with a 2 in. (50 mm) diameter disc.
- Recommended Voltage & Current: 12 - 48 VAC or VDC at 50 mA min. to 1 amp max.
- Environment: NEMA 6 & IP67 rated, 32 to 122°F (0 to 50°C).
- Safety Standards: ANSI/RIA R15.06-1999, TUV EN1760-1:1997.
- Maximum Size: Up to 40 x 60 in. single-piece construction.
- Wire: 18-Gauge, 4 Conductor & 10 ft. long.

MSP Safety Zone Sensing Mats
These mats feature molded construction and parallel plate design, allowing for easy interconnection using a plug system. They are suitable for harsh environments due to their moisture and chemical resistance.

Comfort Zone Sensing Mats
These mats combine safety with ergonomic comfort, featuring an anti-fatigue surface and pressure-sensitive switching. They are designed for applications where operators stand for extended periods.

Custom Mats
Tapeswitch offers custom mats for unique applications, capable of handling odd shapes, curves, and specific environmental challenges.

Mat Edging Options
Various edging options are available, including ramped and square edges, with optional aluminum trim for securing mats to the floor.

Ordering Information
Guidelines are provided for specifying mat size, lead exit, color, edge treatment, and interface controllers.

Interface Controllers
Several controllers are available for different safety applications, ensuring compatibility with Tapeswitch sensing products and meeting various safety standards.
About Signal Mats
Tapeswitch Signal Mat Products are designed for presence sensing in non-safety applications, such as lighting controls, entrance annunciators, and intrusion alarms. They are available for general commercial applications, vehicle detection, and transit-type applications. Custom designs are offered with features like ultra-thin mats, multi-zone mats, and custom sizes.

CVP Sensing Mats
These mats are intended for commercial control, signaling, and counting applications. They are characterized by their slim profile, flexibility, and water resistance. CVP Mats use ribbon switch technology and are not suitable for industrial safety applications. They require only 5 pounds of force for operation and are UL listed.

Matex® Treadle Switch Mats
Used in public transit systems, these mats are designed for door safety, opening, and passenger counting. They are durable, easy to install, and can be customized to match vehicle color schemes. They feature a two-zone activation for door functions and are rated for one million actuations.

Wheelchair Lift Sensing Mats
These mats are used on wheelchair lifts in buses and vans to detect the presence of a wheelchair or scooter. They are moisture and abrasion-resistant, with a switch life of over three million operations. Custom designs are available to fit specific applications.
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Catalog excerpts

Safety and Sensing Mat Catalog-1

SENSING EDGES SENSING BUMPERS SAFETY INTERFACE MODULES ■IGHT CURTAINS & LASER SCANNER CUSTOM DESIGNS SAFETY INTERLOCKS

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Safety and Sensing Mat Catalog-2

Pressure-Sensitive Safety Mats pg. 2 The Fail-Safe Principle How to apply safety mats properly pg. 3 ControlMatTM Industrial-Duty Safety Mats Heavy-duty and abrasion-resistant Long life in factory settings pg. 4 ArmorMat™ Impact-Resistant Safety Mats Extra heavy-duty and nearly puncture-proof Internal impact-resistant, penetration-resistant barrier pg. 5 Diamond Plate Aluminum Safety Mats Super heavy-duty and nearly indestructible Withstands heavy industrial traffic, hot parts, welding debris pg. 6 Safety Zone Sensing Mats Parallel-plate technology in a molded design Maximum protection against...

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Safety and Sensing Mat Catalog-3

Tapeswitch safety mats often provide first-line of protection for personnel and equipment. They are highly sensitive and feature press-at-any-point actuation. Properly installed and connected, they continuously monitor the protected area. However, to properly function as safety devices, mats must be installed with a fail-safe monitoring circuit as shown below or with an equivalent fail-safe methodology. Tapeswitch offers controllers that employ the fail-safe Concept. The fail-safe concept monitors the sensor status at all times. In the event of a failure, the fail-safe concept will simulate a...

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Safety and Sensing Mat Catalog-4

Controlmat™ Industrial-Duty Safety Mats are designed for personnel sensing around dangerous machinery and in hazardous locations. They are highly sensitive and feature press-at-any-point actuation. Many standard sizes are in stock, but custom sizes and shapes are easily manufactured to order with short lead times. Mats can also be made with cutouts, radius and multiple sensing zones to exactly fit specific applications. Features & Benefits ■ Industrial-duty, pressure-sensitive mat for personnel safety sensing applications ■ Moisture, chemical, and abrasion resistant for long life in factory settings ■...

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Safety and Sensing Mat Catalog-5

Extra heavy-duty and nearly puncture-proof The ArmorMat™ Industrial Safety Mats are designed for personnel detection under conditions that are not suitable for conventional mat products. They incorporate an impact-resistant, penetration-resistant barrier that easily withstands abuse which would destroy ordinary pressure-sensitive mats. Many standard sizes are available. Custom sizes and shapes can be manufactured to order with short lead times. Features & Benefits ■ Extra heavy-duty industrial safety mat survives harsh treatment ■ Designed with an impact-resistant, penetration-resistant barrier ■...

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Safety and Sensing Mat Catalog-6

I DIAMOND PLATE ALUMINUM SAFETY MATS Super heavy-duty and nearly indestructible The Diamond Plate Aluminum Safety Mat is designed for personnel or vehicle detection in heavy industrial applications. Designed to withstand forklift traffic, steel wheel carts, pallet loaders and similar equipment, it also survives welding debris, hot parts, metal chips and up to 20,000 pounds of traffic. This product is available in a range of standard sizes and can also be custom configured to form a protected area around a machine or work cell. Features & Benefits ■ Extra heavy-duty industrial safety mat survives...

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Safety and Sensing Mat Catalog-7

Safety Zone Sensing Mats are designed to protect against accidents and injury around machinery in an industrial or factory environment. They feature molded, seamless construction and, consequently, exhibit exceptional resistance to moisture intrusion as well as most acids, alkalies and salts. Logos in any color or combination of colors can be molded directly into the mat surface. Mats can also be made with multiple sensing zones, and sensitivity can be adjusted to suit specific applications. Features & Benefits Molded construction for exceptional moisture and chemical resistance Parallel-plate...

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Safety and Sensing Mat Catalog-8

MSP SAFETY ZONE SENSING MAT Molded construction, parallel plate design The MSP Safety Zone Sensing Mats use the same construction and have the same features as the Safety Zone Mats and have a convenient Plug Together System The interconnected system allows mats to be joined together by a simple 4 wire plug instead of a cable to cable connection. Simply place the mats side by side and join them together by using the JIP450 Joiner Plug to connect them both physically and electrically to each other. The first and last mats connect to your control circuit by using the CIP, Cable Insert Plug. The...

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Safety and Sensing Mat Catalog-9

The Comfort Zone Anti-Fatigue Switchmat is the only mat that combines the safety of a pressure-sensitive switching mat with the comfort of an ergonomically-designed anti-fatigue mat. This unique product is intended for safety applications in which an operator must stand on a safety mat frequently or for extended periods during machine cycle times. Features & Benefits ■ A unique combination of safety and ergonomic comfort in one mat ■ Integral safety-yellow ramped edge minimizes trip hazard ■ Built-in edging means out-of-the-box installation ■ 4 conductor fail-safe wiring is standard ■ Meets or...

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Safety and Sensing Mat Catalog-10

CUSTOM MATS FOR UNUSUAL APPLICATIONS Mats designed to solve specific problems Tapeswitch is the industry leader in custom mats for unusual or difficult applications. If you do not find precisely what you need within our standard product offering, we can still most likely meet your exact application needs. We can supply nearly any size and shape, including mats with odd angles, curves, and cutouts for obstacles. With our engineering capabilities, skill for innovation, and range of available technologies, we can handle nearly any application. Guard machines, work cells, robot Installations that...

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Safety and Sensing Mat Catalog-11

I MAT EDGING OPTIONS AND ACCESSORIES Mat edge styles and aluminum trim options Tapeswitch safety mats are supplied with a choice of edge styles and do not require additional edging in many applications. In some cases, however, aluminum edging may be used to secure the mat to the floor, provide a wire chase for the leads, or to add a safety-yellow edge marking. Edge Styles Ramped Edge ■ Provides a smooth transition between the floor and the mat, minimizing any trip hazard ■ Suitable for single mat installation where permanently affixing the mat is not required Square Edge ■ Suitable when multiple...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.