Power Brushes
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POWER BRUSHES Wire Brush Selection Società Mechanical Compatibility Italiana Relation between the hardness of the tool and the surface to be treated. It’s not recommended to use hard carbon steel for light deburring of a soft metal like aluminum. An alternative recommendation is to use synthetic filaments. Tecnospazzole Between the brush (filament) and the surface there must be: Chemical Compatibility The wire must withstand the corrosive attacks from the chemical environment. It’s not recommended to use carbon steel brushes in the presence of acid solutions and high salt environments and...

Be aware that the Outer Diameter of end brushes and cup brushes increase significantly when they rotate. For related information, see Power, Speed and Pressure paragraph on page 62. Select SIT wire brushes with diameters ranging from 1mm - 0.04" to 1000mm - 40". The products in our catalog provide recommended MAX RPMs. | | MADE IN ITALY | TANISBRUSH.COM 59

POWER BRUSHES Choosing the Wire Diameter Società Italiana This is why you should always try to use the thinnest filament possible compatibly with the desired finishing. Tecnospazzole Wire size greatly influences surface brushing aggressiveness and the obtainable finishing. Thin filaments are more flexible and have higher fatigue resistance but they are less aggressive. A bigger diameter gives higher aggressiveness but is also susceptibility to breakage. SIT offers filling materials with diameter from 0.10mm - 0.004" to 2.5mm - 0.1" and a product range that covers almost all of the possible...

Choosing the Fill Density Wire density affects the “hardness” of the brush surface: the thicker the wire, the harder the surface since there is a greater number of individual working tips (for a set area). High density brushes are characterized by lower penetration into the surface and smaller opening during processing. Wire density also affects the service life; distributing the brushing action among multiple tips of wire makes each filament less deformable. On the other hand, high density brushes accumulate greater frictional heat, therefore increasing the risk of overheating the brushed...

POWER BRUSHES Power, Speed and Pressure Società Italiana Tecnospazzole Brush selection criteria considered until this point have to be evaluated together with the characteristics (power, speed and pressure) of the source of power since these have a strong influence on the surface finishing. For example, a higher pressure will increase the face width of the brush obtaining a smoother surface finish. Brush characteristics together with operating parameters will determine the output of the surface treatment job. The surface finish has to be evaluated in terms of operational quality and...

Below the table to match the desired peripheral speed with the brush angular velocity and recommended diameter. Relationship Between Diameter, Peripheral (Angular) Speed and RPM Brush Diameter (D) • n • Revolutions Per Minute (RPM) v [m/s] = -

Crimped Wire Bevel Brushes (For Lighter Cleaning) Made of highly resistant crimped steel wire. The conical shape makes it the ideal brush for beveling irregular surfaces with edges or cracks. For lighter cleaning applications. Carbon Steel TANIS PART NO. Stainless Steel Inner Diameter Outer Diameter Trim Length Twisted Knot Bevel Brushes (For More Aggressive Cleaning) Made of highly resistant crimped steel wire. The conical shape makes it the ideal brush for beveling irregular surfaces with edges or cracks. Carbon Steel TANIS PART NO. Stainless Steel TANIS PART NO. APPLICATIONS • Weld...

Stem Mount Bevel Brushes (To Mount on Machinery and Handheld Tools) Made of highly resistant crimped steel wire. The conical shape makes it the ideal brush for beveling irregular surfaces with edges or cracks. For use on hand drills. Carbon Steel WIRE SHANK TRIM MAX. SIZE DIAMETER LENGTH RPM Stainless Steel

Crimped Wire Cup Brushes (For Lighter Cleaning) Light cleaning of rust, paint and other materials. For use on angle grinders. Carbon Steel TANIS PART NO. Stainless Steel Threaded Nut Size Inner Outer Diameter Diameter (ID) (OD) Liz Steel Cord TANIS PART NO. Trim Length Twisted Knot Cup Brushes (For More Aggressive Cleaning) Ideal to remove slags, rust, paint and other hard materials. For use on angle grinders. Carbon Steel TANIS PART NO. Stainless Steel TANIS PART NO. Green color indicates stainless steel wire. 66 TANIS BRUSH | (800) 234-7002 | (262) 646-9000 | SALES0TANISINC.COM | |...

Stem Mount Cup Brushes (To Mount on Machinery and Handheld Tools) High density wire that is ideal for heavy-duty paint removing. For use on hand tools. Carbon Steel Stainless Steel Additional size and wire options available. | | MADE IN ITALY | TANISBRUSH.COM 67

Wheel Brushes (To Mount on Bench Grinders) Clean shaped surfaces or corners at high rotation speeds. Use for light deburring, rust removal and surface cleaning. Carbon Steel *Adaptor Kit includes 1/2", 5/8", 3/4" and 1" plastic adapters Stainless Steel *Adaptor Kit includes 1/2", 5/8", 3/4" and 1" plastic adapters Encapsulated Wire Wheel BrushThis brush is ideal for the cleaning and deburring of welds. Made of a steel wire ring embedded into a polyurethane solution. The lack of wire improves safety and provides a constant wear. TANIS PART NO.

Wheel Brushes for Grinder (To Mount on Angle Grinders) Clean shaped surfaces or corners at high rotation speeds. Use for light deburring, rust removal and surface cleaning. Carbon Steel Stainless Steel Stem Mount Wire Wheel Brushes Remove rust and light debris from any surface. Made of highly resistant crimped wire with a high wire density. Carbon Steel Stainless Steel Additional size and wire options available. | | MADE IN ITALY | TANISBRUSH.COM 69

Twisted Knot Wheel Brushes (For Aggressive Performance) Designed for heavy-duty applications such as weld preparation and the removal of large burrs. Stainless Steel TANIS PART NO. Stringer Bead Twisted Knot Brushes (For Even More Aggressive Performance) Designed for heavy-duty applications such as weld preparation and the removal of large burrs. Carbon Steel TANIS PART NO. Stainless Steel Outer Diameter (OD) 70 TANIS BRUSH | (800) 234-7002 | (262) 646-9000 | SALES0TANISINC.COM | | MADE IN ITALY