1. Catalogs
  2. Tanis Brush
  3. Power Brushes

Power Brushes

Power Brushes
1 / 28 PagesView full catalog

Power Brushes

Product catalog summary
Overview: This document provides comprehensive guidance on selecting and using power brushes, focusing on brush shape, size, wire diameter, and style. It also discusses the effects of power, speed, and pressure on brushing operations, and includes detailed specifications for various Tanis brush products designed for industrial applications such as cleaning, deburring, and finishing.
Brush Shape Selection: The choice of brush shape depends on the part shape, brushing operation, power tool, and working environment. Cup, disc, or roller brushes are recommended for flat surfaces, while bevel brushes are ideal for irregular surfaces with edges and corners.
Wire Brush Selection: Compatibility between the brush and the surface is crucial. Hard carbon steel is not recommended for soft metals like aluminum, and carbon steel brushes should be avoided in corrosive environments.
Brush Size and Speed: The outer diameter of the brush affects peripheral speed. Larger diameters require fewer rotations for surface removal, improving efficiency. A table is provided matching brush diameter with maximum RPMs for common tools.
Wire Diameter and Style: Wire size influences brushing aggressiveness and finishing. Thinner wires are more flexible but less aggressive, while thicker wires are more aggressive but prone to breakage. Various wire styles are recommended for different applications, such as crimped wire for light-duty operations and twist knots for heavy-duty jobs.
Fill Density and Trim Length: Wire density affects brush hardness and service life. High-density brushes have lower penetration but accumulate more heat. Trim length affects wire stiffness and brush surface hardness, with longer trims offering more flexibility and penetration.
Power, Speed, and Pressure: These factors significantly influence surface finishing. Higher pressure increases brush face width, resulting in a smoother finish. The document emphasizes that wire brushes are impact tools, not metal removal tools, and provides recommended peripheral speeds for different applications.
Product Specifications: Detailed specifications for various Tanis brush products are included, covering brush diameter, wire size, arbor size, trim length, and maximum RPMs, tailored for different cleaning and deburring applications.
Applications: The brushes are suitable for tasks such as heavy-duty paint removal, weld cleaning, rust removal, surface cleaning, and aggressive deburring. They can be used on hand tools, bench grinders, angle grinders, and machinery.
Product Variants: The document highlights the availability of additional sizes and wire options for customization, and mentions the use of adapters for mounting on different tools.
Materials and Safety: Brushes are made from high-density wire, encapsulated wire, and non-metallic materials like nylon and Tampico for scratch-sensitive surfaces. Safety features include balanced wheels to prevent vibration and encapsulated wires for improved safety.
Contact Information: For further inquiries or purchases, contact details for Tanis Brush are provided, including phone numbers and an email address.
Specific Brush Types: The document details various brush types such as Silicon Carbide Copper Center Wheel Brushes, Radial End Brushes, Square Trim Brushes, Conflare Brushes, Circular Flared End Brushes, Wire End Brushes, CeramiX® End Brushes with Bridles, Miniature Wheel and End Brushes, and Twisted Brushes, each with specific applications and maximum RPMs.
See more

Catalog excerpts

Power Brushes-2

POWER BRUSHES Wire Brush Selection Società Mechanical Compatibility Italiana Relation between the hardness of the tool and the surface to be treated. It’s not recommended to use hard carbon steel for light deburring of a soft metal like aluminum. An alternative recommendation is to use synthetic filaments. Tecnospazzole Between the brush (filament) and the surface there must be: Chemical Compatibility The wire must withstand the corrosive attacks from the chemical environment. It’s not recommended to use carbon steel brushes in the presence of acid solutions and high salt environments and the...

 Open the catalog to page 2
Power Brushes-3

Be aware that the Outer Diameter of end brushes and cup brushes increase significantly when they rotate. For related information, see Power, Speed and Pressure paragraph on page 62. Select SIT wire brushes with diameters ranging from 1mm - 0.04" to 1000mm - 40". The products in our catalog provide recommended MAX RPMs. | | MADE IN ITALY | TANISBRUSH.COM 59

 Open the catalog to page 3
Power Brushes-4

POWER BRUSHES Choosing the Wire Diameter Società Italiana This is why you should always try to use the thinnest filament possible compatibly with the desired finishing. Tecnospazzole Wire size greatly influences surface brushing aggressiveness and the obtainable finishing. Thin filaments are more flexible and have higher fatigue resistance but they are less aggressive. A bigger diameter gives higher aggressiveness but is also susceptibility to breakage. SIT offers filling materials with diameter from 0.10mm - 0.004" to 2.5mm - 0.1" and a product range that covers almost all of the possible brushing...

 Open the catalog to page 4
Power Brushes-5

Choosing the Fill Density Wire density affects the “hardness” of the brush surface: the thicker the wire, the harder the surface since there is a greater number of individual working tips (for a set area). High density brushes are characterized by lower penetration into the surface and smaller opening during processing. Wire density also affects the service life; distributing the brushing action among multiple tips of wire makes each filament less deformable. On the other hand, high density brushes accumulate greater frictional heat, therefore increasing the risk of overheating the brushed surface....

 Open the catalog to page 5
Power Brushes-6

POWER BRUSHES Power, Speed and Pressure Società Italiana Tecnospazzole Brush selection criteria considered until this point have to be evaluated together with the characteristics (power, speed and pressure) of the source of power since these have a strong influence on the surface finishing. For example, a higher pressure will increase the face width of the brush obtaining a smoother surface finish. Brush characteristics together with operating parameters will determine the output of the surface treatment job. The surface finish has to be evaluated in terms of operational quality and efficiency:...

 Open the catalog to page 6
Power Brushes-7

Below the table to match the desired peripheral speed with the brush angular velocity and recommended diameter. Relationship Between Diameter, Peripheral (Angular) Speed and RPM Brush Diameter (D) • n • Revolutions Per Minute (RPM) v [m/s] = -

 Open the catalog to page 7
Power Brushes-8

Crimped Wire Bevel Brushes (For Lighter Cleaning) Made of highly resistant crimped steel wire. The conical shape makes it the ideal brush for beveling irregular surfaces with edges or cracks. For lighter cleaning applications. Carbon Steel TANIS PART NO. Stainless Steel Inner Diameter Outer Diameter Trim Length Twisted Knot Bevel Brushes (For More Aggressive Cleaning) Made of highly resistant crimped steel wire. The conical shape makes it the ideal brush for beveling irregular surfaces with edges or cracks. Carbon Steel TANIS PART NO. Stainless Steel TANIS PART NO. APPLICATIONS • Weld preparation...

 Open the catalog to page 8
Power Brushes-9

Stem Mount Bevel Brushes (To Mount on Machinery and Handheld Tools) Made of highly resistant crimped steel wire. The conical shape makes it the ideal brush for beveling irregular surfaces with edges or cracks. For use on hand drills. Carbon Steel WIRE SHANK TRIM MAX. SIZE DIAMETER LENGTH RPM Stainless Steel

 Open the catalog to page 9
Power Brushes-10

Crimped Wire Cup Brushes (For Lighter Cleaning) Light cleaning of rust, paint and other materials. For use on angle grinders. Carbon Steel TANIS PART NO. Stainless Steel Threaded Nut Size Inner Outer Diameter Diameter (ID) (OD) Liz Steel Cord TANIS PART NO. Trim Length Twisted Knot Cup Brushes (For More Aggressive Cleaning) Ideal to remove slags, rust, paint and other hard materials. For use on angle grinders. Carbon Steel TANIS PART NO. Stainless Steel TANIS PART NO. Green color indicates stainless steel wire. 66 TANIS BRUSH | (800) 234-7002 | (262) 646-9000 | SALES0TANISINC.COM | | MADE...

 Open the catalog to page 10
Power Brushes-11

Stem Mount Cup Brushes (To Mount on Machinery and Handheld Tools) High density wire that is ideal for heavy-duty paint removing. For use on hand tools. Carbon Steel Stainless Steel Additional size and wire options available. | | MADE IN ITALY | TANISBRUSH.COM 67

 Open the catalog to page 11
Power Brushes-12

Wheel Brushes (To Mount on Bench Grinders) Clean shaped surfaces or corners at high rotation speeds. Use for light deburring, rust removal and surface cleaning. Carbon Steel *Adaptor Kit includes 1/2", 5/8", 3/4" and 1" plastic adapters Stainless Steel *Adaptor Kit includes 1/2", 5/8", 3/4" and 1" plastic adapters Encapsulated Wire Wheel BrushThis brush is ideal for the cleaning and deburring of welds. Made of a steel wire ring embedded into a polyurethane solution. The lack of wire improves safety and provides a constant wear. TANIS PART NO.

 Open the catalog to page 12
Power Brushes-13

Wheel Brushes for Grinder (To Mount on Angle Grinders) Clean shaped surfaces or corners at high rotation speeds. Use for light deburring, rust removal and surface cleaning. Carbon Steel Stainless Steel Stem Mount Wire Wheel Brushes Remove rust and light debris from any surface. Made of highly resistant crimped wire with a high wire density. Carbon Steel Stainless Steel Additional size and wire options available. | | MADE IN ITALY | TANISBRUSH.COM 69

 Open the catalog to page 13
Power Brushes-14

Twisted Knot Wheel Brushes (For Aggressive Performance) Designed for heavy-duty applications such as weld preparation and the removal of large burrs. Stainless Steel TANIS PART NO. Stringer Bead Twisted Knot Brushes (For Even More Aggressive Performance) Designed for heavy-duty applications such as weld preparation and the removal of large burrs. Carbon Steel TANIS PART NO. Stainless Steel Outer Diameter (OD) 70 TANIS BRUSH | (800) 234-7002 | (262) 646-9000 | SALES0TANISINC.COM | | MADE IN ITALY

 Open the catalog to page 14

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.