CUSTOMIZATION SERVICES
1 /38Pages

CUSTOMIZATION SERVICES

CUSTOMIZATION SERVICES
1 /38Pages

Catalog excerpts

CUSTOMIZATION SERVICES-1

Sheet aluminium Aluminium extrusion Plastic case

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CUSTOMIZATION SERVICES-2

• Mainly used for plastic, aluminium die-cast, and aluminium extrusion material. • Able to perform milling for various shapes and sizes. No mold is required for processing. • Able to perform text engraving and/or hole threading. Smaller milling radius requires a finer tool. A finer tool requires slower milling speed to prevent tool breakage. R0.5 (Ol.Omm tool) requires very slow milling speed, hence increasing costs. Larger milling radius is recommended for less expensive machining cost.

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CUSTOMIZATION SERVICES-3

Details of Machine Cut Rectangular milling (Regular R1.0) Circular milling Recess / Counterbore milling 5HFHVVPLOOLQJLVZKHUHWKHPLOOLQJJRHVRQO\SDUWZD\DQGGRHV QRWFUHDWHDWKURXJKKROH 8VHIXOIRUZKHQLQVWDOOLQJFRQQHFWRUVRQWKLFNPDWHULDOPDNLQJD UHFHVVIRUDWWDFKLQJVWLFNHUVRYHUOD\VRUDFU\OLFSDQHOVSHHOLQJ RIIWKHVXUIDFHIRUFRQGXFWLYLW\HWF 5HFHVVPLOOLQJZLWKRXWFUHDWLQJDWKURXJKKROHLVRIWHQFDOOHG Tapered edges / Countersunk Rounded edges Tapered edges / countersunk can be milled on request. Rounded edges can be milled on request. Milling with Ball-nose tool )ODWWHQLQJXQZDQWHG protrusion. (eg; back of frame HWFHWHUD...

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CUSTOMIZATION SERVICES-4

LASER CUTTING Laser cutting utilizes a laser to perform cutting on an object, allowing various types and shapes of holes to be cut. New fiber laser machine allows the processing of aluminium sheets with both high precision and speed. Processing of Pure Aluminium 1050 is also possible with minimal burr as compared to conventional CO2 laser machines, which causes excessive burring.

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CUSTOMIZATION SERVICES-5

PUNCHING PRESS What is punching press? It is a type of machine press used to cut holes in material via the use of various sized die sets. Punching press allows the realization of high cost performance due to its high speed automated turret punching process, which significantly reduces machining lead-time. Due to its ability to create designated sized holes by means of rapid multiple hole punches, this enables it to punch holes of various sizes and types quickly and efficiently. Paint filling Circular hole Nibbling press (rectangle) Nibbling press (round) Circular holes as small as 1.0mm in diameter...

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CUSTOMIZATION SERVICES-6

Punch Press • Laser Cutting (F • G • H • I)

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CUSTOMIZATION SERVICES-7

Distance on Enclosure - F and G from ORIGIN Material : Extruded Aluminum (F * G) Material : Aluminum Diecast (F*G) Material : Plastic on BCAP, BCPC, BCAR, BCPR and BCPK series (F * G) Distance on Enclosure - H and I from Centerline Material : Extruded Aluminum (H* I)

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CUSTOMIZATION SERVICES-8

INKJET PRINTING Full color digitally designed image can be printed in 1 run. No cost difference regardless of the number of colors used. Inkjet printing Silk-screen printing Ink Mixing Repeat procedures x number of colors. Inkjet printing Low printing cost Full color print possible in small quantities Printing cost Full color Silk-screen printing Printing cost Color 1 1 run only for full color print Printing cost x number of colors Printing cost Color 2 Printing cost Color 3 Printing cost Color 4

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CUSTOMIZATION SERVICES-9

High quality printing of photo image and color gradation. Print photo images in maximum 1,800 x 1,800 dpi quality. Pictures, logos and unique designs with color gradation can be recreated in a high quality print. Maximum printable enclosure size Printable on surfaces with height differential Printing is possible on recessed, sloped and rounded sections. Printed example Gap difference is less than 3.5mm. Printing surface Less than 3.5mm Printing surface *Not suitable if height difference is more than 2.0mm.

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CUSTOMIZATION SERVICES-10

PRINT FILE REQUIREMENTS ●Recommended data formats .ai Guidelines for Print File ・ All text should be outlined. ・ Color profile in CMYK mode. ・ Color should be specified in CMYK mode. ・ Add enclosure print face outline to specify print position. ・ All text should be outlined. ・ Color profile in CMYK mode. ・ Color should be adjusted accordingly. ・ Add enclosure print face outline to specify print position. ・ Transparent effects etc cannot be printed. ・ Adobe Illustrator software is recommended for editing .eps file. ・ All text should be outlined. ・ Color profile in CMYK mode. ・ Color should be...

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CUSTOMIZATION SERVICES-11

●LOGO and MARKS Images which are cut and pasted will be pixelated when magnified, or printed. To avoid pixelated images, ensure that the data is created with a vector software. Additional fees for data creation may be required if print data is not suitable to be used for printing. Coarse image data Printed image 【Vector Data】Image clarity remains unchanged even when magnified. 【Raster Data】Image clarity worsens (pixels become visible) when magnified. ●PDF Data Images on scanned pdf cannot be used for printing. Text, shapes etc. have to be embedded in the print file. ,IWKHWH[WKDVQRWEHHQHPEHGGHGSURSHUO\WKHIRQW...

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CUSTOMIZATION SERVICES-12

LASER MARKING SERVICE Printing what used to be impossible into a reality! CASE BOX RACK & CUSTOM TAKACHI ELECTRONICS ENCLOSURE CO., LTD.

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CUSTOMIZATION SERVICES-13

LASER MARKING SERVICE Laser marking is a process that utilizes a focused beam of light to mark the surface of an object, by altering the material’s properties and appearance. It can also be performed on uneven, curved, and even inclined surfaces.

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CUSTOMIZATION SERVICES-14

Print on Uneven Surface Possible to print to the surfaces with a height difference of 3.5mm or more where inkjet and silkscreen printing are not able to.

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CUSTOMIZATION SERVICES-15

Due to the laser marking the surface directly, it gives metallic enclosures a high class finish. Optimal solution to achieve a high class look and distinctive image on you products. •Printable Area and Material ■330mm x 330mm (for 1 process) ■Material : Aluminum, Stainless-steel, Plastic, and others. ■Print larger area than 330mm x 330mm can be done with Inkjet or Silkscreen printing. Partial marking can be done on larger enclosures or panels exceeding printable area.

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CUSTOMIZATION SERVICES-16

■$OXPLQXP8Q¿QLVKHG ■Good (*Light shade) WDLQOHVV VWHHO 8Q¿QLVKHG ■6WDLQOHVVVWHHO8Q¿QLVKHG od (*Light ( Light shade) ■Good ■Aluminum - Silver anodized ■Very Good ■Aluminum - Black anodized or painted ■Very Good ■Aluminum diecast - Silver painted ■Good ■Aluminum - Silver painted ■Very Good ■Aluminum diecast - Black painted ■Good ■Aluminum - Light gray painted ■Good (*Light shade) ■Aluminum diecast - Metallic gray painted

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All TAKACHI Electronics Enclosure Co., Ltd. catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.