1. Introduction and Organizational Overview

The document introduces Shanghai Industrial Boiler Research Institute (SIBRI) and Taishan Group Co., Ltd., highlighting their collaboration in developing waste heat recovery technologies and products for various industries such as metallurgy, chemical, building materials, and power generation. SIBRI, founded in 1984, is the only Chinese institute dedicated to industrial boiler research, testing, and standardization. Taishan Group is a large national enterprise specializing in industrial and power boilers with advanced design and manufacturing capabilities.

2. Qualifications and Honors

SIBRI holds key roles in national boiler industry associations and standardization committees, emphasizing its leadership in energy-saving and emission reduction technologies. Taishan Group possesses A-level design and manufacturing qualifications for boilers and pressure vessels, operates multiple technology centers, and maintains strong partnerships with academic and research institutions.

3. Research and Development

SIBRI has undertaken over 40 provincial and ministerial key projects, earning 25 awards and 16 national patents. The joint Waste Heat Utilization Technology Center with Taishan Group employs a skilled team including professors, senior engineers, and researchers. The center uses advanced computer-aided design and optimization systems and collaborates with domestic and international research institutes to innovate and commercialize waste heat boiler products.

4. Production and Manufacturing Facilities

The document lists advanced manufacturing equipment such as membrane wall welding lines, hydraulic presses, automatic welding devices, plasma CNC cutting machines, and large-scale manufacturing workshops covering 30,000 square meters, ensuring high-quality production capabilities.

5. Products and Technical Services

The product portfolio covers waste heat boilers for steel, chemical, building materials, power, and special equipment industries. Technical services include design, testing, commissioning, retrofit, engineering design, consulting, and economic evaluation.

Key Product Types and Features:

• Sintering Machine Waste Heat Boilers: Designed for steel plants to recover low-temperature exhaust heat (~450°C) from sintering cooling machines. Features include single/double pressure and single/double channel designs, recirculation fans for emission reduction, integrated deaerators, and spiral finned tube heat transfer surfaces. Specifications cover various sintering machine sizes with rated steam pressures of 0.4-2.45 MPa and temperatures up to 380°C.
• Converter Waste Heat Boilers: Used in steel oxygen converters for high-temperature gas heat recovery. Designed with fatigue-resistant materials (15CrMo), membrane walls, and advanced sealing to handle thermal expansion and corrosion. Steam output is saturated steam with pressures around 1.27-2.45 MPa and temperatures up to 1600°C gas inlet.
• Dry Quenching Waste Heat Boilers: For coke dry quenching processes, available in natural or forced circulation, vertical layout. Features membrane water walls, centralized downcomer design, and suspended high-temperature convection surfaces. Steam pressures up to 4.8 MPa and temperatures around 450-480°C.
• Sponge Iron Waste Heat Boilers: Vertical U-type two-pass structure with spiral finned tubes and forced circulation to recover 30-50% of production heat. Steam pressure about 3.9 MPa and temperature 450°C.
• Gas Turbine Waste Heat Boilers: Horizontal natural circulation boilers designed for combined cycle power plants. Modular design with spiral finned tubes, full drainage piping, and suspension support for thermal expansion. Steam pressures range from 0.4 to 3.82 MPa with temperatures up to 450°C.
• Cement Kiln Waste Heat Boilers: Low-temperature waste heat power generation technology using steam and hot water flash evaporation to maximize energy recovery from 200-500°C exhaust gases. Boilers are modular with abrasion-resistant finned tubes and mechanical soot blowers. Available in single and double pressure types with capacities matching cement production lines from 1000 to 10,000 t/d.
• Catalytic Cracking Waste Heat Boilers: Designed for oil refinery catalytic cracking units to recover high-grade heat and provide saturated steam superheating. Features optimized layout, load adjustment mechanisms, bypass systems, corrosion-resistant materials, and advanced soot blowing. Steam pressures around 1.2-1.6 MPa and temperatures up to 260°C.
• Acid Production Waste Heat Boilers: For sulfuric acid and related processes, designed to handle high temperature, corrosive flue gases with special sealing, abrasion-resistant materials, and flexible heat surface arrangements. Boilers operate naturally with steam pressures up to 3.82 MPa and temperatures around 450°C.
• Blowing Gas Waste Heat Boilers: Used in synthetic ammonia plants to recover heat from blowing gas. Features water-cooled sections, heat-resistant alloy tubes, integrated evaporation and economizer design, sealed furnace walls, and automatic ash discharge. Steam pressures up to 3.82 MPa and temperatures up to 450°C.

6. Typical Products and Specifications

The document provides detailed technical specifications for each boiler type, including gas flow rates, inlet temperatures, rated steam output, pressure, temperature, and structural form (vertical, horizontal, natural or forced circulation). These specifications demonstrate the adaptability of products to various industrial requirements and operational conditions.

7. Contact Information

Shanghai Industrial Boiler Research Institute is located in Shanghai with phone, fax, email, and bank account details provided. Taishan Group is based in Tai'an, Shandong Province, with multiple contact numbers for office, sales, and fax.

Summary of Critical Information

• Focus on waste heat recovery aligns with national energy-saving and emission reduction policies.
• Strong R&D capabilities supported by patents, awards, and expert teams.
• Wide product range tailored for steel, chemical, building materials, power, and special industries.
• Advanced manufacturing and testing facilities ensure product quality and reliability.
• Technical features emphasize durability, corrosion resistance, thermal expansion management, and efficient heat transfer.
• Comprehensive technical services support design, testing, retrofit, and economic evaluation.
• Product specifications cover a broad range of capacities and operating conditions to meet diverse industrial needs.