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CIPG

CIPG

CIPG

Product catalog summary
Overview: The document discusses the features and applications of UV-curable silicone GEL used in the Cured-In-Place (CIP) Gasket process. This process offers high design flexibility, cost reduction, ease of downsizing, softness, and short curing time.
Key Features:
  • High Designing Flexibility: The use of UV light for curing allows for flexible gasket pattern design, eliminating the need for conventional die-molding.
  • Cost and Lead Time Reduction: The CIP process reduces costs associated with die preparation and manual fitting, thus decreasing overall production costs and lead time.
  • Ease of Downsizing: The UV-curable gel can be processed into smaller and thinner gaskets compared to traditional rubber-based methods, facilitating product downsizing.
  • Softness and Low Hardness: The process allows for the creation of softer gaskets with ultra-low hardness.
  • Short Curing Time: The gel reaches its final hardness quickly, reducing production time.
Applications: The UV-curable silicone GEL is used in precision devices, cellphones, digital cameras, camcorders, tablets, handy terminals, and various mobile appliances. It provides functions such as waterproofing, dust-proofing, cushioning, vibration dampening, stress relief, and noise reduction.
Specifications:
  • Materials: Silicone and Acrylic
  • Appearance Before UV Curing: Blue (TUQ75K), Yellow (TUA225K)
  • Appearance After UV Curing: Blue (TUQ75K), Milky White (TUA225K)
  • Hardness: Durometer A: 10, Durometer E: 30
  • Complex Modulus: 75,000 Pa (TUQ75K), 225,000 Pa (TUA225K)
  • Loss Factor: 0.3 (TUQ75K), 0.6 (TUA225K)
  • Specific Gravity: 1.05 (TUQ75K), 1.23 (TUA225K)
  • Water-proof Rating: IPX5 / IPX7
Precautions: The document advises against using the UV-curable GEL in medical implants and highlights the potential for silicone oil bleeding under certain conditions. It also recommends avoiding exposure to sunlight and fluorescent light during processing to prevent unintended curing.
Contact Information: Taica Corporation, Takanawa Sengakuji Ekimae Bldg., Tokyo, Japan. Phone: +81-3-6367-6624
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Catalog excerpts

CIPG-1

UV curing silicone GEL “ for CIP(Cured-in-place) Gasket ” Water-proof Gap correction Cushioning Functions Water-proofing, Dust-proofing, Cushioning, Vibration dampening, Stress relief (gap correction, backlash fixing) Noise reduction(chatter noise, collision noise) Alternative to traditional gaskets made of rubber or foamed material Some Applications Precision devices, Cellphones, Digital Cameras, Camcorders, Tablet PC, Handy terminals and various mobile appliances. Features 1) High designing flexibility The GEL is cured with ultraviolet (UV) light while robotically being traced onto a part in accordance with the data electrically designed using the computer aided (CAD) system. This eliminates the conventional die-molding process and provides high flexibility in designing the gasket pattern. 2) Reduction of cost and lead time The CIP (Cured-In-Place) Gasket process reduces the cost for the die preparation and the loss generated by the manual fitting of parts. This enables one to reduce the cost as well as the lead time. 3) Ease of down-sizing The UV-curable gel can be easily processed into gaskets for various parts smaller and thinner compared with the rubber-based and form-based gasket processing. This facilitates to downsize the final products. 4) Softness and low hardness Compared with the manually fitted gasket, softer gasket with ultra-low hardness can be easily fabricated in the CIP process using the UV-curable gel. 5) Short curing time UV cure αGEL reaches its final hardness in 100-300mW/cm² x 10-30 seconds in order to reduce productio

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CIPG-2

Discover Softness. Basic specifications * The descriptions and the specifications are subject to change without notice. * No guarantee is given to the performance of the product made by a customer using the UV-curable GEL. It is therefore highly recommended that a customer carefully carries out the adequate test for checking the suitability of using the UV-curable gel before placing the product on the market. * The UV-curable GEL shall not be used in medical implant products. * The UV-curable GEL contains low-molecular-weight siloxane. Silicone oil could bleed under a certain condition of use. *...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.