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Smoothflow Pump TPL Series

Smoothflow Pump TPL Series
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Smoothflow Pump TPL Series

Product catalog summary
Overview: The document provides a comprehensive overview of TACMINA's TPL Series, a high-precision hydraulic metering pump designed for pulseless liquid transfer. It emphasizes the Smoothflow technology, which ensures a constant and stable flow, making it ideal for applications requiring micron-unit precision.
Key Features:
  • Smoothflow Technology: Ensures gentle, eco-friendly, and economical liquid transfer with a stable flow.
  • Innovative Design: Features a unique diaphragm-type metering pump design that eliminates precision errors and provides pulseless performance.
  • High Precision: Capable of transferring extremely small amounts with high precision, suitable for chemical mixing processes.
  • Constant Flow: Achieved through a specially-formed eccentric cam, ensuring ultra-constant liquid flow.
  • Sealing and Safety: No movable sealing parts, preventing liquid leakage and contamination, supporting HACCP applications.
  • Liquid Integrity: Maintains the properties of liquids during transfer, preventing damage and degradation.
Technical Innovations:
  • Cam and Piston Mechanism: Utilizes a single-cam horizontal-opposed cylinder layout for pulseless performance.
  • Roller Pin Mechanism: Enhances precision by minimizing contact area, reducing pulsation, and improving durability.
Design and Efficiency:
  • Compact Design: Approximately half the installation area of conventional models, improving installation and maintenance efficiency.
  • Productivity Improvements: Pulse elimination allows for continuous operation, enhancing production efficiency and product quality.
  • Material Efficiency: Reduces material loss by downsizing pump components and discharge side equipment.
  • Aesthetic Recognition: The TPL's design won the 2002 Good Design Award for its functional beauty and innovative approach.
Introduction: The document discusses the development and features of TACMINA's TPL pump, highlighting its compact design, efficient development process, and maintenance advantages. The TPL pump is designed using a 3D CAD system, which allows for virtual modeling and coloring, streamlining the development process and reducing costs.
Design and Development: The TPL pump is approximately half the size of conventional models, achieved through the use of a 3D CAD system and a focus on functional beauty. The compact design addresses installation, piping, and maintenance challenges. The pump's unique design won the 2002 Good Design Award.
Performance and Efficiency: The TPL pump eliminates the need for accumulators and air chambers, reducing maintenance efforts. It supports in-line cleaning and prevents contamination, maintaining system quality. The pump's pulseless operation improves production efficiency and product quality.
Maintenance and Durability: The TPL pump features a modular design, allowing easy disassembly and maintenance with basic tools. The side-opening system facilitates internal inspections and part replacements without disconnecting pipes. The diaphragm's service life is extended, reducing maintenance frequency.
Applications and Specifications: The TPL pump is suitable for various applications, including film coating and semiconductor production. It offers high precision and supports strict quality control processes. The document provides performance specifications and external dimensions for standard models, with customization options available.
Specifications: The TPL series includes models with varying plunger diameters (8mm to 56mm) and discharge volumes (up to 30L/min). The maximum discharge pressure is 3.0 MPa. The pumps are available with different liquid-end materials, including SUS316, PVDF, PTFE, and Hastelloy C.
Components: The pumps feature a hydraulic diaphragm mechanism, with options for check balls, diaphragms, and O-rings made from PTFE or special materials. Connection types include screw, JIS flange, and ISO ferule.
Performance: Performance curves indicate discharge volumes relative to strokes per minute, with specific models like TPL1ME and TPL2ME offering different capacities and pressures.
Applications: The pumps are designed for precise liquid transfer, supporting applications with strict quality control requirements. They are suitable for handling slurry and low-viscosity liquids, improving coating and measurement precision.
Customization: Dimensions and specifications can be customized, and users are advised to contact TACMINA for specific requirements.
Contact Information: TACMINA's head office is located in Osaka, Japan, with contact details provided for further inquiries.
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Catalog excerpts

Smoothflow Pump TPL Series-1

Smoathfloiu Pump High-precision Hydraulic type Metered supply

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Smoothflow Pump TPL Series-2

A transfer system exceeding the conventional concept of pumps, TACMINA TPL Series

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Smoothflow Pump TPL Series-3

It has been common knowledge that satisfactory pulseless performance cannot be expected from diaphragmtype metering pumps which repeat the reciprocating in the high-tech field, where micron-unit precision is required. TACMINA has defied this common knowledge of the industry. TACMINA concentrated the technical power cultivated over half a century, gave functional priority, and eliminated precision errors to the limit. As a result, TACMINA has developed a diaphragm-type metering pump with an innovative design, excellent maintainability, and pulseless performance defying the conventional concept...

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Smoothflow Pump TPL Series-4

[Outstanding Controllability] High precision at a maximum repeatability of ±0.1% or less and pulsation rate of ±1% or less ensured with a pulsation control technique.

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Smoothflow Pump TPL Series-5

‘No high performance excels simplicity. Unprecedented pulseless characteristics have been provided by attaching importance to the basic performance.” “It is a unique layout of a single-cam horizontal-opposed cylinder and a special-formed eccentric cam itself, developed by TACMINA, that supports the unprecedented pulseless performance and ultraconstant flow characteristics of the TPL. Generally, a duplex pulseless pump always generates pulsation unless the two cams are installed precisely with a difference of 180° in phase angle. With the recent development of technology, it is possible to manufacture high-precision...

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Smoothflow Pump TPL Series-6

Approximately 1/2 compared with conventional size. Compactness is a result of the pursuit of functional beauty. Size comparison with TACMINA's conventional products

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Smoothflow Pump TPL Series-7

“TACMINA's unique design has attained unprecedented compactness without being entrenched by the conventional concept.” “The TPL is so compact that the required installation area is approximately 1/2 of that of a conventional metering pump on the condition that they are the same in capacity. In fact, the TPL has been in this compact form since the very beginning of development. The pump heads of the conventional pump protrude from the main component. Then pipes are connected to the end of the pump heads in usual cases. We started designing the TPL as a hydraulic diaphragm-type pump from the beginning....

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Smoothflow Pump TPL Series-8

Modular body with side-opening system changes maintenance. [Easy Maintenance]

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Smoothflow Pump TPL Series-9

“How to reduce users' maintenance effort. The answer was the modular pump and side-opening head component.” “The TPL has already made actual results mainly in the fields of film coating and semiconductor production, where the excellent pulseless performance of the TPL is highly evaluated. These fields have, so to speak, top-secret processes where leading-edge technologies are applied. Therefore, regular maintenance to products delivered is done by the users in many cases. As a matter of course, if the products have poor maintainability, the users will have to shoulder a heavy burden. Therefore, we...

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Smoothflow Pump TPL Series-10

Model Code 3 ,® © © .© J Drive box type 1 : 400W Motor 2 : 1,500W Motor ^ Pump type ME : Hydraulic diaphragm pump Drive box surface treatment None : Painting N : Electroless nickel plating _5| Liquid-end material © Pump head © 6 : SUS316* F:PVDF T : PTFE H : Hastelloy C X : Special © Diaphragm T : PTFE* X : Special Check ball 6 : SUS316* C : Ceramic H : Hastelloy C X : Special © O-ring T : PTFE* X : Special *Standard 6 Connection type @ Joint S : Screw (Rc female screw) F : JIS flange C : Ferule (ISO) X : Special ® Valve structure W : Standard V : High viscosity X : Special General specifications...

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Smoothflow Pump TPL Series-11

Flexibly responds to applications with strict requirements, such as fine film coating and electronic component production stages. An excellently constant flow responds to processes requiring strict quality control. TACMINA's TPL is a new current of liquid transfer for a variety of applications, such as fine film coating, measurement processes and in-line (continuous in-pipe) infusion in the leading-edge field, sample liquid supply for liquid chromatography. [Fine film coating] Improvement in coating precision [Measurement infusion] No load cell required [Continuous mixing of two liquids] [Dipping]...

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Smoothflow Pump TPL Series-12

Product designs and specifications are subject to change without notice for product improvement. EC-055 (7)−− Head Office: 2-2-14 Awajimachi, Chuo-ku, Osaka 541-0047 Japan Tel.+81(0)6-6208-3974 Fax.+81(0)6-6208-3978 URL http://www.tacmina.com E-mail [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.