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DILATOMETRY PUSH-ROD AND OPTICAL 2023

DILATOMETRY PUSH-ROD AND OPTICAL 2023
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DILATOMETRY PUSH-ROD AND OPTICAL 2023

Product catalog summary
Introduction to Dilatometry
A dilatometer is a precision instrument used to measure dimensional changes in materials as a function of temperature. It is applicable to ceramics, glasses, metals, and polymers, measuring properties like linear thermal expansion and coefficient of thermal expansion (CTE).
Types of Dilatometers
Different types include horizontal, vertical, and optical dilatometers, each suited for specific applications. TA Instruments offers a complete line to meet diverse testing requirements.
Measurement Techniques
Samples are subjected to a temperature program, and linear dimensional changes are measured. Linear thermal expansion is the ratio of change in length to initial length, and CTE is the fractional linear change per degree change in temperature.
Push-Rod vs. Optical Dilatometers
Push-rod dilatometers use mechanical contact, while optical dilatometers use contact-less CCD sensors, each with advantages depending on the sample's state and temperature range.
True Differential™ Technology
TA Instruments' True Differential™ technology improves accuracy by using a single displacement transducer to measure only sample expansion, reducing reliance on system calibration.
DIL 830 Series Features
Includes True Differential™ technology, optical encoder displacement sensors, and dynamic fast-cool furnaces for high accuracy and improved throughput.
DIL 820 Series Features
Operates in a vertical orientation, suitable for high-temperature applications, featuring True Differential™ technology and dynamic fast-cool furnaces.
Technological Advancements
The 820 and 830 series incorporate optical encoders with 1 nm resolution, allowing measurement of very small dimensional changes. A new magnetic motor ensures constant contact force, crucial for accurate sintering studies.
Performance Data
High-resolution capabilities with optical encoders enable nanoscale measurements, and dynamic furnaces improve productivity by reducing cooling times.
Specifications
The DIL 820 and 830 series offer configurations with maximum sample lengths of 25 mm and diameters from 5 mm to 12 mm. Temperature range extends from -160°C to 2300°C, with a maximum heating and cooling rate of 100°C/min.
Furnace Options
Different furnace options for the DIL 820 and 830 series, with maximum temperatures from 700°C to 2300°C, designed for rapid heating and cooling.
Horizontal Dilatometer Features
The DIL 800 series uses LVDT technology for high sensitivity and accuracy, with temperature ranges from -160°C to 1700°C.
Optical Dilatometer DIL 806
Uses patented Shadow-Meter technology for contactless measurements, suitable for thin or irregularly shaped samples, with a temperature range from -150°C to 1400°C.
Performance and Benefits
High accuracy and precision, particularly the True Differential™ design of the DIL 802, providing industry-leading CTE accuracy. Rapid cooling capabilities enhance throughput and reproducibility.
Applications
Complies with major standard test methods, suitable for a wide range of applications, including ceramics testing and materials undergoing extreme temperature changes.
Key Technologies and Features
  • Rate-Controlled Sintering: Supports user-defined sintering rates, adjusting temperature profiles in real-time.
  • Shadow-Meter Design: Enhances temperature uniformity by eliminating physical contact.
  • Non-Contact Measurement: Allows testing of irregularly shaped and soft samples.
  • Multi-Directional Optical Bench: Features patented technologies for accurate dilatometry and heating microscopy.
  • Advanced Imaging and Positioning: High-resolution CMOS-based cameras and micro-stepper motors provide precise positioning.
  • Responsive Furnace: Capable of reaching temperatures up to 1650°C with heating rates up to 200°C/sec.
Applications and Benefits
  • Material Characterization: Measures thermal expansion, phase transformation, and softening points.
  • Process Optimization: Heating microscope mode aids in process optimization.
  • Fleximetry: Studies flexural behavior under simulated industrial firing cycles.
Software and Data Analysis
  • Misura 4TM Software Suite: Provides solutions for instrument control, data analysis, and reporting.
  • Data Integration: Allows importing and exporting data in various formats.
Specifications and Measurement Capabilities
Temperature ranges from -170°C to 1650°C, heating rates up to 200°C/sec, and contactless measurement capabilities.
Dilatometry Applications
Measurement of glass transition and softening temperatures, with advantages of vertical dilatometers for sintering processes.
Fast Firing and Pyroplasticity Studies
Simulated using optical dilatometry, revealing differences in deformation behavior.
Heating Microscopy and Mold Powder Characterization
Identifies characteristic shapes and temperatures, aiding in manufacturing optimization.
Solid Oxide Fuel Cell and Ash Flow Temperature Studies
Compatibility study of SOFC layers during co-sintering, highlighting shrinkage mismatches.
Industry-Leading Sales and Support
TA Instruments emphasizes customer support with a global team of technical and service professionals.
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Catalog excerpts

DILATOMETRY PUSH-ROD AND OPTICAL 2023-1

DILATOMETRY PUSH-ROD AND OPTICAL

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-2

HIGH PERFORMANCE DILATOMETERS A dilatometer is a precision instrument for the measurement of dimensional changes in material as a function of temperature. Dilatometry can be used to test a wide range of material including traditional and advanced ceramics, glasses, metals, and polymers. It provides measurements of a wide variety of properties including linear thermal expansion, coefficient of thermal expansion, sintering temperature, shrinkage steps, phase transitions, density change, softening point and decomposition temperature, anisotropic behavior, and glass transition temperature. No single...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-3

In a dilatometry experiment, a sample is placed into a holder with one end brought into contact with a push-rod. Alternatively, for a non-contact measurement, the sample is framed by optical CCD sensors. The sample and holder are then enclosed within a furnace where the sample is subjected to a prescribed temperature program of heating, cooling, or isothermal conditions. During the experiment, the linear dimensional change (expansion or contraction) of the sample is measured by a highly accurate displacement sensing system. The linear dimension change, AL, that occurs under a specific temperature...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-4

Understanding DILATOMETRY MEASUREMENT TECHNOLOGIES: PUSH-ROD vs. OPTICAL All materials and applications requiring exacting measurements of dimension change are not created equal. Measurement accuracy can be affected by factors such as how soft or rigid a sample is and how this physical state may change, the magnitude of the dimension change, the temperature range or rate required, or that the sample is irregularly shaped and difficult to load in a conventional way. For these reasons, it is critical to understand both the choices in measurement techniques and technologies as well as the advantages...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-5

Push-rod Dilatometry True DifferentialTM Technology The main components of a push-rod dilatometer are a measuring head consisting of a displacement sensor and force controller to apply load to the sample, a measuring system consisting of a sample holding tube and push-rod connected to the displacement sensor, and a movable furnace. The sample is sandwiched between the end of the measuring system and the push-rod. As the temperature changes during an experiment, the sample and the measuring system expand and contract together. The measuring head records a signal that is the sum of all these changes....

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-6

Unique True DifferentialTM Technology Provides UNMATCHED PRECISION and ACCURACY for THERMAL EXPANSION MEASUREMENTS TA Instruments Unique True DifferentialTM True DifferentialTM vs. Quasi-Differential Reference Push-rod In traditional single push-rod dilatometry, a reference standard of known thermal expansion is used as a calibrant to establish a baseline that is subsequently used to correct for measurement system effects when running samples. In the “differential” approach, a second push-rod is incorporated into the design, allowing the reference calibrant to be run simultaneously leading to...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-7

HIGH RESOLUTION HORIZONTAL DILATOMETER The DIL 830 Senes features an impressive array of unique technologies and capabilities that make it the ideal choice for any R&D lab-oratory in need of the most accurate measurements of dimensional properties of materials. The instruments includes exclusive True Differential™ technology, optical encoder displacement sensor, new fast-cool dynamic and motorized furnaces, measuring head housing with active thermal stabilization, touch screen display, and the new linear sample load motor. The result is the highest performing horizontal push-rod dilatometer available,...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-8

The World’s MOST ADVANCED HORIZONTAL PUSH-ROD DILATOMETER Features and Benefits: • Exclusive True Differential™ technology reduces reliance on system calibrations and provides industry leading CTE accuracy of 0.01 x 10-6 K-1 • Dynamic fast-cool furnaces improve throughput by a factor of seven compared to any competitive design • New optical encoder with a resolution of 1 nm detects the smallest dimensional changes and enables measurements of shorter samples without sacrificing ΔL resolution • Newly designed measuring head housing with active electrical thermal stabilization ensures unprecedented...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-9

ADVANCED VERTICAL DILATOMETER DIL 820 Series DIL 820 Series dilatometers operate in a vertical orientation making them uniquely capable of conducting experiments simply not possible on a horizontal design. Some examples include applications where displacement from expansion or shrinkage is large such as Rate Controlled Sintering (RCS), higher temperature applications up to 2300°C, and testing of challenging materials such as powders. 820 Series models feature exclusive True Differential™ technology, optical encoder displacement sensor, new fast-cool dynamic and motorized furnaces, measuring head...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-10

VERTICAL DESIGN for the Most CHALLENGING APPLICATIONS Features and Benefits: • Exclusive True Differential™ technology reduces reliance on system calibrations and provides industry leading CTE accuracy of 0.01 x 10-6 K-1 • Vertical orientation provides unique testing capabilities not possible on horizontal design, such as large frictionless displacement capabilities for precise and accurate sintering studies, and testing of challenging materials such as powders • Vertical orientation prevents sagging of the measuring systems and furnace tubes at high temperatures, enabling testing to higher temperatures...

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DILATOMETRY PUSH-ROD AND OPTICAL 2023-11

DIL 820 AND 830 SERIES TECHNOLOGY True Differential™ Design Delivers Ten Times Better CTE Accuracy True Differential™ technology, available on DIL 822 and DIL 832 models, delivers unparalleled performance right where it is most needed in dilatometry: CTE accuracy. With the industry leading value of 0.01 x 10-6 K-1, it provides the confidence in analysis scientists and engineers require for testing and evaluating today’s high value and highperformance materials. Note: Refer to page 5 for a detailed explanation of the True Differential TM approach. New Dynamic Furnaces Improve Throughput by a Factor...

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