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HPlinePlus - technical sheet

HPlinePlus - technical sheet
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HPlinePlus - technical sheet

Product catalog summary
Machine Description
The "HP line" series is a 5-axis Numerically Controlled Machining Centre designed for high-speed cutting of non-ferrous materials. It features a Cartesian suspended portal design with a movable beam for the longitudinal axis "Y", a cross-beam for the transversal axis "X", and a vertical arm for the "Z" axis. The machine includes a bi-rotating working unit, safety fences, an electrical cabinet, and a numerical control unit. It is ideal for milling complex surfaces made of materials like aluminium, wood, and foams.
Machine Construction
The machine is constructed from welded and stabilized-treated steel for maximum stiffness and stability. It uses brushless servomotors and precision gears for movement transmission. The crossbeam and vertical "Z" axis are motorized for better preload adjustment and precision. The machine features prismatic precision rails, a full digital pack of axes drivers, and a direct linear scale measuring system.
Working Unit
The working unit includes a bi-rotating head with two controlled axes, "C" and "A", driven by servo-assisted Brushless motors. It features an electrospindle with automatic cone change, offering high power and torque, and is liquid-cooled. A tool magazine with 24 stations and various accessories are included.
Working Table
The working table is made of cast iron, fixed or recessed in the floor, with "T" slots for piece locking. It supports large dimensions up to 4000x12000 mm.
Numerical Control Unit
The machine is equipped with a Heidenhain iTNC530 HSCI or Siemens 840D sl numerical control unit, offering high calculation power for complex milling. Features include a colour display, Ethernet ports, USB interfaces, and advanced programming capabilities.
General Features
The electrical cabinet is separate with air conditioning and IP54 protection. The machine requires a 400 V power supply and 6 bar compressed air. It includes technical documentation and a teleservice for remote diagnostics.
Main Options and Accessories
Options include a device for tool setting, an automatic feeler system, tool minimal lubrication, and ceiling bellows cover. Additional accessories like belt-type chip conveyors are available.
Conveyor Belt System
The conveyor belt is designed to transport chips to the evacuation mouth located at the end of the ramp outside the machine. A gear motor facilitates the movement of the belt.
Dust Collecting Devices
Dust Collection Hood: Positioned around the spindle exit, it connects to an external suction device via flexible tubes to capture dust during machining. It is retractable and allows for automatic tool changes and adjustments based on tool length.
Suction Pipelines: Located inside the working area beside the table, these pipelines run along the Y-axis with a length of 12000 mm. Each pipe has five tubs with pneumatic pistons for opening/closing, controlled by solenoid valves. The system can manage up to four open vents simultaneously, providing a total suction flow rate of 6000 m3/h. The ground piping is made of bent sheet metal with a triangular cross-section, transitioning to a circular section at the terminal.
Security System
The Montronix Spectra Pulse system provides real-time vibrational monitoring to detect and prevent collisions. It can stop the machine within 1 millisecond of detecting a collision. The system records up to 8000 non-compliant events in its non-volatile memory. A software interface on the numeric control PC allows for signal visualization and parameter adjustments.
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Catalog excerpts

HPlinePlus - technical sheet-1

Via Isorella, 32 25010 VISANO (BS) ITALY tel. +39 030 9961811 fax. +39 030 9962763 internet: www.systemrobot.it E-Mail: [email protected] Cod. Fisc. E Part. IVA IT 01686890987 Registro imprese 01686890987 R.E.A. 340809/96 Cap. Soc. €. €. 600.000,00 i.v. Unipersonale IMPIANTI ROBOTIZZATI / ROBOTIZED WIRING - CENTRI DI LAVORO / CNC MACHINING CENTRE 5-AXIS MACHINING CENTRE model “HPline Plus” Segret eria assistenza tecnica: E-mail: service@s ys temrobot.it – Segret eria produzione /Ufficio t ecnico: E-mail: info@s ystemr

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HPlinePlus - technical sheet-2

MACHINE DESCRIPTION The machining centre series “HP line” is a 5 axis Numerically Controlled milling Machining Centre having following characteristics: · Cartesian suspended portal design: - Movable beam running on slide rails placed on lateral pillars: longitudinal axis “Y”. - On the cross-beam moves the carriage of the transversal axis “X” supporting the vertical arm movement for the “Z” axis - The arm bottom is the fixing element of the operating unit · Bi-rotating working unit: “C” and “A” axis. · Safety fences · Electrical cabinet on the right side · Numerical Control Unit · Systems Specifically...

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HPlinePlus - technical sheet-3

simultaneously interpolated axis: it is ideal for the milling of complex large models surfaces made of aluminium, wood, foams, Styroform, pastes, GRP and CFRP. The machine complies the current European Standards regulations of security and it is equipped with all systems necessary to guarantee the safety of operators. MACHINE CONSTRUCTION The structures of the machine are made of welded and stabilized-treated steel and are designed and sized to maintain the maximum stiffness and stability even by high dynamic stresses arising from high speed displacements. (Structures composed and sized according...

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HPlinePlus - technical sheet-4

Axes lubrication: forced lubrication of blocks with grease, centralized and automatic. Limit switches are provided at both ends of the axes for limiting the maximum stroke, and security mechanical stops. The machine electric System is composed by high flexibility cables that guarantee max life and they are connected with chains cable holders with right dimensions. Dust protection: - The ball blocks have an external protection composed of special double scrapers. - Bellows cover all rails and racks of linear axis. Safety fences: The peripheral protection guarantees the maximum safety of the operator...

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HPlinePlus - technical sheet-5

Bi-rotating head HS678 Universal head with 2 simultaneously controlled axes: - rotating axis “C” co-axial to the vertical axis - rotating axis “A” perpendicular to the vertical axis. The movement transmission is driven through servo-assisted Brushless motor (Siemens) and allows the programmable positioning at any point of rotation. A and C axis are equipped with brake with pneumatic attivation to block the axis in fixed position: this allows higher rigidity during the operations in which the interpolation of such axis is not requested. Axis stall torque Nm: A = 470 (1400 max) C = 480 (1450 max)...

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HPlinePlus - technical sheet-6

Power : 24 kW in continuous service S1 (28,8 kW in S6) at rated speed of 6000 rpm Torque max = 38 Nm in S1 (46 Nm in S6) Max speed 18.000 rpm Integrated tool changer device for HSK A63 cone, tool clamp position controlled Liquid cooled (automatic fluid circulation closed circuit), with spindle temperature control Encoder for the control of the position of rotation, it allows direct screw threads N° 01 Electro spindle cooler: Ultra compact cooler for glycol water complete with pump for electro spindle cooling circuit, interfaced with the Numerical Control for alarms management. It is equipped...

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HPlinePlus - technical sheet-7

NUMERICAL CONTROL UNIT N° 01 NUMERICAL CONTROL HEIDENHAIN MOD. iTNC530 HSCI: Located in the electrical cabinet. Display and operative panel located on the hanging console Logic Unit MC 7522 i7-3 : - Colour Display TFT 15” with soft key - 2 Fast Ethernet port 100MB - 1 USB available on the front and 2 USB inside - Processor Intel Core i7-3 1.7 GHz Dual Core - 4 GB RAM - SSDR Solid State Disc 32 GB (free 21,4 GB) - Bus digital HSCI (Based on Ethernet Hardware) Axes Controller Unit CC61xx, 2CPU : - Position controller cycle time: 0,2 ms - Speed controller cycle time: 0,2 ms - Block processing time:...

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HPlinePlus - technical sheet-8

Operative panel OP12 with: · Colour 12,1” TFT display · SVGA graphic card · Membrane keyboard with 59 buttons and 32 soft keys of which 16 can be configured · Integrated mouse and USB interface · PCU 50.5 – C · Processor 1,86GHz / RAM 1024Mbyte / Memory 40G · Sinumerik Operate Interface · Windows XP operating system · Ethernet connection Interfaces: 2x Ethernet RJ45 / 4x USB 2.0 / 1x RS232C NCU 720.3 managing max 31 axis (max 20 interpolated) · CNC user memory 3 MB expandable to 15MB · Look Ahead function (500 blocks) and dynamic feed-forward buffer · Programmable acceleration management with...

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HPlinePlus - technical sheet-9

Foundation minimal requirement: Industrial floor with the following data: Class 250 concrete Steel for the concrete = Fe B 44K checked in the establishment Ground tensions 0,3 Kg / cm² K Winkler 4,00 kg / cm³ Suggested min thickness 300 mm N°01 Technical documentation according to the European Standards: A copy of the documentation supplied on CD in English language will be sent along with the machine. It will include: - Technical dossier of the machine, including all the diagrams all the plants and mechanical drawings with the identification and classification of components - Maintenance manual...

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HPlinePlus - technical sheet-10

Ceiling bellows cover Protection bellows mounted on ceiling of the machine. Moves at the moving of the crosshead. His special translucent tissue allows the brightness of the work area. Structured aluminium frame. Sliding on aluminium guide using rollers. Motorized system for automatic opening / closing one side Belt type chip conveyors Placed under the working plane, composed by: - Tub acting as chips collector inside which the conveyor belt runs - Conveyor belt to move the chips up to the evacuation mouth placed at the end of the ramp placed outside of the machine - Gear motor for belt movement...

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