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HPline - technical sheet

HPline - technical sheet
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HPline - technical sheet

Product catalog summary
Machine Description
The "HP line" is a 5-axis CNC machining center designed for high-speed cutting of non-ferrous materials like aluminum and wood. It features a Cartesian suspended portal design with a movable beam for the Y-axis, a cross-beam for the X-axis, and a vertical arm for the Z-axis. The machine includes bi-rotating working units (C and A axes), safety fences, and an electrical cabinet, complying with European safety standards.
Machine Construction
The machine is built from welded and stabilized-treated steel for maximum stiffness and stability. It uses brushless servomotors and precision gears for movement transmission, with prismatic precision rails for sliding. The system includes a full digital pack of axes drivers and servomotors, with a Gantry System for synchronized movement. Features include forced lubrication, dust protection, and safety fences.
Linear Axis Stroke
The machine offers various strokes for the X, Y, and Z axes, with rapid speeds up to 70 m/min and rapid acceleration up to 3 m/s². Position accuracy is +/- 0.03 mm, and repeatability is 0.02 mm.
Working Unit
The bi-rotating head "BASIC 2AX10" allows programmable positioning with brakes for rigidity. It includes an electro spindle with automatic cone change, offering power up to 21 kW and a maximum speed of 24,000 rpm. An alternative head, HS678, provides higher torque and clamping capabilities.
Tool Magazine
The machine includes a 12-station rack tool magazine with pneumatic disengagement and an alternative 24-station magazine with automatic protection. It supports tools with a maximum diameter of 145 mm and length of 300 mm.
Working Table
The working table is made of cast iron with "T" slots for piece locking. An alternative table is available with a reticular structure and vacuum plane for jig blocking.
Vacuum System
The vacuum system allows independent control of two working areas, equipped with filters and fast coupling connections.
Numerical Control Unit
The machine can be equipped with either a Heidenhain iTNC530 HSCI or Siemens 840D sl control unit, both offering high-speed milling capabilities, extensive memory, and advanced programming features.
General Features
The electrical cabinet includes air conditioning and offers IP54 protection. The machine requires a 400 V power supply and 6 bar compressed air. Technical documentation is provided in German or English, including manuals and technical dossiers.
Overview
The document outlines various components and systems used in industrial machinery, emphasizing remote diagnostics, measurement tools, collision detection, lubrication systems, and protective coverings. Due to industrial secrecy, detailed structural drawings and electronic diagrams are not provided.
Teleservice
This service enables remote monitoring of machine conditions via the Internet, allowing personnel to diagnose and suggest solutions for anomalies. The customer is responsible for the CNC and Internet connection.
Main Accessories/Options
  • Automatic Feeler System (Radio Probe): An electronic measuring probe that detects coordinates of a point when in contact with an element, useful for precise positioning of workpieces.
  • Tool Setter Laser: A non-contact laser measurement tool for assessing tool wear and breakage. Features include a 160mm measurement passage, IP68 waterproof rating, and integrated nozzle cleaning.
  • Security System for Collision Detection (Montronix): The Montronix Spectra Pulse system monitors vibrations in real-time to prevent machine damage by stopping the machine within 1 millisecond of detecting a collision. It records up to 8000 non-compliant events and allows parameter adjustments via software.
  • Tool Minimal Lubrication: Essential for aluminum work, this system includes a 3-liter tank and diffuser nozzle for minimal tool lubrication, with flow regulation and activation via Numerical Control.
  • Ceiling Bellows Cover: A protective cover that moves with the crosshead, featuring a translucent fabric for work area brightness and a motorized system for automatic opening and closing.
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Catalog excerpts

HPline - technical sheet-1

Via Isorella, 32 25010 VISANO (BS) ITALY tel. +39 030 9961811 fax. +39 030 9962763 internet: www.systemrobot.it E-Mail: [email protected] Cod. Fisc. E Part. IVA IT 01686890987 Registro imprese 01686890987 R.E.A. 340809/96 Cap. Soc. €. €. 600.000,00 i.v. Unipersonale IMPIANTI ROBOTIZZATI / ROBOTIZED WIRING - CENTRI DI LAVORO / CNC MACHINING CENTRE 5-AXIS MACHINING CENTRE model “HPline” Segret eria assistenza tecnica: E-mail: service@s ys temrobot.it – Segret eria produzione /Ufficio t ecnico: E-mail: info@s ystemr

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HPline - technical sheet-2

MACHINE DESCRIPTION The machining centre series “HP line” is a 5 axis Numerically Controlled milling Machining Centre having following characteristics: · Cartesian suspended portal design: - Movable beam running on slide rails placed on lateral pillars: longitudinal axis “Y”. - On the cross-beam moves the carriage of the transversal axis “X” supporting the vertical arm movement for the “Z” axis - The arm bottom is the fixing element of the operating unit Bi-rotating working unit: “C” and “A” axis. Safety fences Electrical cabinet on the right side Numerical Control Unit Systems Specifically designed...

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HPline - technical sheet-3

MACHINE CONSTRUCTION The structures of the machine are made of welded and stabilized-treated steel and are designed and sized to maintain the maximum stiffness and stability even by high dynamic stresses arising from high speed displacements. (Structures composed and sized according to the principles of finite element FEM integrated by the dynamic simulation) The transmission of the movement is made through brushless servomotors coupled to precision gears on which are fixed the pinions which run on helical-toothed, hardened and grinded precision racks. The sliding is made on prismatic precision...

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HPline - technical sheet-4

LINEAR AXIS STROKE STROKE RAPID SPEED * AXIS POSITION ACCURACY LINEAR AXIS * Referred to constant ambient temperature 20°C ± 1° Bi-rotating head “BASIC 2AX10” composed by: Rotating axis (C) co-axial to the vertical axis Rotating axis (A) perpendicular to the vertical axis The movement transmission is driven through servo-assisted Brushless motor and allows the programmable positioning at any point of rotation. A and C axis are equipped with brake with pneumatic attivation to block the axis in fixed position: this allows higher rigidity during the operations in which the interpolation of such...

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HPline - technical sheet-5

Bi-rotating head HS678 Universal head with 2 simultaneously controlled axes: - rotating axis “C” co-axial to the vertical axis - rotating axis “A” perpendicular to the vertical axis. The movement transmission is driven through servo-assisted Brushless motor (Siemens) and allows the programmable positioning at any point of rotation. A and C axis are equipped with brake with pneumatic attivation to block the axis in fixed position: this allows higher rigidity during the operations in which the interpolation of such axis is not requested. Axis stall torque Nm: A = 470 (1400 max) C = 480 (1450 max)...

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HPline - technical sheet-6

Tool magazine: 12-station rack tool magazine placed on at the rear inside of the basement, with pneumatic disengagement. - An automatic opening pressurized cover-cap keeps clean the tool-holders racks. - Blowers to keep clean the storage area of the cones during the change Accessories: N° 8 HSK tool-holders complete with elastic pliers for the tool locking. Tool magazine: Equipped with 24 stations it is placed on the lateral side of the machine and is provided with automatic protection door. Max diam. Tool = 145 mm adjacent positions, 350mm non-adjacent Max tool length = 300 mm Maximum weight...

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HPline - technical sheet-7

Vacuum System The vacuum circuit for independent control of two working areas, can be activated manually or automatically by program. Every line of the vacuum circuit is equipped with filter to avoid the pumps stopping. To guarantee a suitable blocking of the jigs to the suction units, connections inside each working area are foreseen for a fast and easy coupling. Foreseen vacuum pump : N° …. of …. m³/h ( to be defined based on the application) NUMERICAL CONTROL UNIT N° 01 NUMERICAL CONTROL HEIDENHAIN MOD. iTNC530 HSCI: Located in the electrical cabinet. Display and operative panel located on...

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HPline - technical sheet-8

NUMERICAL CONTROL SIEMENS MOD. 840D sl Display and operation panel located on the hanging console. Hardware architecture with high calculation power for high speed milling (HSM) of complex surfaces. Operative panel OP12 with: · Colour 12,1” TFT display · SVGA graphic card · Membrane keyboard with 59 buttons and 32 soft keys of which 16 can be configured · Integrated mouse and USB interface · PCU 50.5 – C · Processor 1,86GHz / RAM 1024Mbyte / Memory 40G · Sinumerik Operate Interface · Windows XP operating system · Ethernet connection · Interfaces: 2x Ethernet RJ45 / 4x USB 2.0 / 1x RS232C · NCU...

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HPline - technical sheet-9

GENERAL FEATURES Electrical cabinet: Separate electrical cabinet placed at the right side of the machine: - Air conditioning included - Degree of protection IP54 Power supply: Installed power: Compressed air pressure Colour machine structure: 400 V 50Hz 3 phase + Earth 55 KVA 6 bar (minimum required): light grey RAL 7047 Suggested Foundation minimal requirement: Industrial floor with the following data: Class 250 concrete Steel for the concrete = Fe B 44K checked in the establishment Ground tensions 0,3 Kg / cm² K Winkler 4,00 kg / cm³ Suggested min thickness 300 mm Technical documentation according...

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HPline - technical sheet-10

Tool setter laser Laser device for non-contact measurement tools. This system ensures the measurement, control wear and tool breakage. - Model m&h LTS35.65-160: - Passage for measurement of 160mm - Radius Measuring range up to dia.0,06 mm - Nozzle cleaning tool integrated - Laser optics protected by air curtains and shutters - Waterproof IP68 - Scan function for measuring tools spherical and toric Automatic feeler system (Radio Probe) (m&h) Electronic measuring probe mounted on the tool holder with signal transmission via radio. In contact with an element, this device allows to detect the coordinates...

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