EVO - technical sheet

EVO - technical sheet
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EVO - technical sheet

Product catalog summary
Overview
The document provides a comprehensive technical description of the "EVO" 5-axis CNC Machining Centre, optimized for high-speed cutting of non-ferrous materials. It emphasizes the machine's precision, stiffness, reliability, and adherence to European safety standards.
Machine Construction
The EVO is constructed with a rigid, welded, and stabilized-treated steel structure, ensuring maximum stiffness and rapid movements. It features a Cartesian suspended portal design with a bi-rotating working unit and a movable beam. Brushless servomotors are used for movement transmission, enhancing performance and precision.
Linear Axis Strokes
The machine's linear axes (X, Y, Z) provide various stroke lengths with high-speed capabilities, precise accuracy, and repeatability. These axes are equipped with centralized and automatic lubrication systems.
Working Units and Tool-Changer
The EVO includes a bi-rotating head "POWER" with rotating axes (C and A) and an electro spindle with automatic cone change. It features a tool changer with a 12-position magazine and a static frequency converter for spindle management.
Working Plane
The machine's table is integral to the frame, featuring a reticular structure with threaded holes for positioning and locking. Safety fences and optional removable bulkheads enhance operator safety and productivity.
Numerical Control Unit
The EVO is equipped with an OSAI 10/510i numerical control unit, featuring a central unit with various interfaces and a portable terminal for manual axis movement and programming. An alternative Mitsubishi M700V Series control unit is also available.
General Features
The electrical cabinet is separate and includes air conditioning. The machine requires a 400V power supply and a minimum compressed air pressure of 6 bar. It comes with technical documentation and teleservice capabilities for remote diagnostics.
Main Options
Optional features include various working plane configurations, a vacuum system for independent control of working areas, and a rotary table with two working planes for simultaneous loading and unloading operations.
Specifications
The machine features a reticular structure, electric-welded carpentry, and a painted finish. It includes threaded holes for positioning and locking piece-holders. Waste evacuation is facilitated through hoppers or conveyors. The machine's plane is positioned using a double pneumatic graft of centering pins, with a height from the floor of about 650 mm and a rotation time of approximately 7 seconds. The rotation speed is manually adjustable via a potentiometer on the switchboard. The maximum admissible load per station is 300 kg, and the external rotation area is secured with safety fences and lights.
Main Optional Accessories
1. Device for tool setting and re-qualification of the rotary axes, using an Optical Tool Setter with radio signal transmission for precise measurement.
2. Automatic feeler system (Radio Probe) for detecting coordinates of a point for measurement or survey.
3. Tool Minimal lubrication system for aluminum working, featuring a 3-liter tank and flow regulation.
4. Full enclosure or ceiling bellows cover for the machine, providing protection and maintaining brightness in the work area.
Operating Units
Working Unit R2: Features a bi-rotating head with rotating axes (C and A) and integrated transmission. It includes two electro spindles with a power of 2 kW and a maximum speed of 24,000 rpm.
Working Unit R3: Similar to R2 but includes a revolver with three spindles, offering different power ratings and air cooling.
Working Unit R4: Includes a bi-rotating head and a revolver with four spindles, with options for power ratings.
Working Unit “BASIC”: Features a bi-rotating head with an electro spindle that has an automatic cone change, liquid cooling, and a power of 8 kW with a maximum speed of 30,000 rpm.
Performance Parameters
Each working unit has specific parameters for rotation, rapid speed, acceleration, axis position accuracy, and repeatability, detailed in degrees, degrees per second, and arcseconds.
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Catalog excerpts

EVO - technical sheet-1

Via Industriale, 13/15 25018 MONTICHIARI (BS) ITALY tel. +39 030 9961811 fax. +39 030 9962763 internet: www.systemrobot.it E-Mail: [email protected] IMPIANTI ROBOTIZZATI / ROBOTIZED WIRING - Cod. Fisc. E Part. IVA IT 01686890987 Registro imprese 01686890987 R.E.A. 340809/96 Cap. Soc. €. 1.000.000,00 i.v. CENTRI DI LAVORO / CNC MACHINING CENTRE 5-AXIS MACHINING CENTRE model “EVO” Segret eria assistenza tecnica: E-mail: service@s ys temrobot.it – Segret eria produzione /Ufficio t ecnico: E-mail: info@s ystemr

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EVO - technical sheet-2

DESCRIPTION OF THE SUPPLY The machining centre series “EVO” is a 5 axis Numerically Controlled milling Machining Centre with Cartesian structure MOVABLE BEAM having following characteristics: · Structure of machine: cartesian suspended portal design · Bi-rotating Working Unit · Working table · Protection · Numerical Control Unit · Portable terminal

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EVO - technical sheet-3

Electrical cabinet Systems Specifically designed for the high-speed cutting of non-ferrous materials, it is a very flexible Working Centre combining typical characteristics such as precision, stiffness and reliability with high security standards and handling for milling, slotting, contouring, finishing and drilling operations and three-dimensional working up to 5 simultaneously interpolated axis: it is ideal for the milling of complex models surfaces and light moulds. The machine complies the current European Standards regulations of security and it is equipped with all systems necessary to...

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EVO - technical sheet-4

WORKING UNITS TOOL-CHANGER Bi-rotating head “POWER” composed by: Rotating axis (C) co-axial to the vertical axis Rotating axis (A) perpendicular to the vertical axis An integrated transmission inside the vertical arm and precision reduction gears are included. The combination of two rotating movements (C+A) allows the electric spindle to rotate both perpendicularly and co-axially respect to the vertical axis. The movement transmission is driven through servo-assisted Brushless motor and allows the programmable positioning at any point of rotation. ROTARY AXIS RAPID SPEED AXIS POSITION ACCURACY...

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EVO - technical sheet-5

The table is integral part of machine frame, and it is made of a reticular structure, electric-welded carpentry. Beams have blocks with machined plane parallel to X Y axis strokes, and complete with threaded holes for positioning and locking of piece-holders, other tables, or for rough material blocks to be machined directly. The plane is provided with holes at 625 mm in X and 550 in Y Height from floor: about 580 mm. The particular execution of the internal area allows the evacuation of chips on suitable removable tanks placed under the working plane; in fact, between one beam and the other...

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EVO - technical sheet-6

Operator Panel WinMedia BASIC: on the electrical panel · Colour TFT display 15” 1024 x 768 pixel resolution · 64 bit Pentium 600 Mhz CPU · 40 GB HDU · 1 port RS232 · 1 port RS232 / RS422 · Interface keyboard / mouse mini-din PS/2 · 1 connector USB 2.0 on the front · 2 connectors USB 2.0 on the rear · 1 Ethernet interface (RJ45) · 1 expansion slot PC104 / PC104-PLUS · Feeder 24 VDC · Keyboard + mouse pad · 256 MBYTE RAM SODDR · WinXP SP2 embedded (multilanguage) Control Unit 6 digital axis Mechatrolink: · 1 digitizing input · 2 analogical inputs 12 bit - 1 analogical output 8 bit · Canbus card...

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EVO - technical sheet-7

The software also allows further processing and modifying the path. For the analysis phase of the profile self-learned, the DIGICAD provides a series of commands and graphics performance (rototranslation, zoom, selection of a point, etc.) that allow the operator to achieve optimal viewing graphics in order to identify quickly and easily any critical points of the profile. Or, as alternative NUMERICAL CONTROL UNIT Servo motor and Drive Units MITSUBISHI NUMERICAL CONTROL MITSUBISHI M700V Series : Display and panel located on the electrical cabinet Hardware architecture with high calculation power...

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EVO - technical sheet-8

GENERAL FEATURES Electrical cabinet Separate electrical cabinet placed at the right side of the machine: - Air conditioning included - Degree of protection IP54 Power supply - Power supply: Connection pre-arranged inside the electrical cabinet - Installed power: 400V 50Hz 3 Phases + Earth + Neutral 36 KVA Compressed air A connection is foreseen on the machine for the coupling to the Customer’s centralized system. The connection is complete with filter, pressure regulator, lubrication and minimum pressure control, further safety drier on the line. Minimum required pressure: 6 bar Colours Structure:...

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EVO - technical sheet-9

Removable Vacuum plane: Aluminium plane having 28 mm thickness properly worked on the surface with grooves having 30 mm distance for the vacuum diffusion and for housing of gaskets necessary to limit the blocking vacuum zone. The plane is provided with M8 threaded holes at 150 mm distance for the air passage through threaded nuts which can be used for the mechanical fixing of the jigs. N° 01 Vacuum plane with “T slots” on top of table carpentry: The surface of the aluminum plate also includes steel inserts at a distance of 300 mm with hollow "T" 16 parallel to axis "Y", for the reference and...

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EVO - technical sheet-10

The two tables are made of machine frame, and it is made of a reticular structure, electric-welded carpentry, normalized, worked and painted, complete with threaded holes for positioning and locking of piece-holders. The particular execution allows the evacuation of waste suitable thanks removable through hoppers or conveyer placed in the working area underlying the plane. In the internal working position, the plane is referred by a double pneumatic graft of centring pins. Height from floor about 650 mm Rotation time: about 7 sec. The rotation speed of the plane can be manually adjustable through...

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EVO - technical sheet-11

Full enclosure: Machine cover also on the upper part of the working area. Ceiling bellows cover Protection bellows mounted on ceiling of the machine Moves at the moving of the crosshead. His special translucent tissue allows the brightness of the work area. Structured aluminium frame. Sliding on aluminum guide using rollers. OPTIONS - OPERATING UNITS WORKING UNIT N° 01 Bi-rotating head composed by: Rotating axis (C) co-axial to the vertical axis Rotating axis (A) perpendicular to the vertical axis An integrated transmission inside the vertical arm and precision reduction gears are included. The...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.