CLKompact

CLKompact
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CLKompact

Product catalog summary
Overview:
The document provides a comprehensive technical description of the "CL kompact" 5-axis CNC Machining Centre, focusing on its design, performance, construction, and operational features.
Specifications:
  • Design: The machine features a Cartesian suspended portal with a monoblock base-frame, integrated plane, and lateral girders. It includes a movable crossbeam for the Y-axis, a carriage for the X-axis, and a vertical arm for the Z-axis.
  • Safety: Safety features include safety fences, a separate electrical cabinet, and a numerical control unit with a display on a hanging arm.
  • Performance: The machine offers high dynamic performance with precision and repeatability for 3D operations across 5 axes, suitable for complex surface milling and light molds.
Machine Construction:
  • Constructed with rigid structures made of welded and stabilized-treated steel.
  • Movement transmission is achieved via Brushless servomotors and precision gears.
  • Sliding occurs on prismatic precision rails with recirculation balls blocks.
  • Equipped with a High Dynamic SIEMENS digital pack for axes drivers and servomotors.
  • Features a direct linear scale measuring system for positioning.
Safety and Maintenance:
  • Includes forced lubrication of blocks with grease, centralized and automatic.
  • Limit switches and mechanical stops are present on axis ends.
  • Dust protection is provided with special double scrapers and bellows covering rails and racks.
Working Unit:
  • Features a bi-rotating head with Brushless motors and hydraulic brakes for increased stiffness.
  • Includes an electro spindle with automatic cone change, liquid cooling, and an integrated tool change device.
Numerical Control Unit:
  • Options include HEIDENHAIN MOD. iTNC640 HSCI and SIEMENS MOD. 840D sl.
  • Features high-speed milling, 5-axis interpolation, and advanced error compensation.
General Features:
  • Separate electrical cabinet with air conditioning and IP54 protection.
  • Power supply requirements are 400 V 50Hz 3 phase + Earth.
  • Technical documentation is provided on CD in English.
Installation and Training:
  • Commissioning and start-up are conducted by skilled technicians, with the customer responsible for civil works and utility connections.
  • Operative training is provided post-installation.
Main Functions and Accessories:
The document outlines the main functions of the CNC machine and its accessories, emphasizing the importance of technical support for proper machine use and production start-up. It is crucial for the operator responsible for programming and using the machine to be present during the entire training period. The training is considered sufficient for operators with prior CNC experience, while preliminary training is recommended for beginners.
Main Options and Accessories:
  • Electrospindle (ES510): Features automatic cone change, continuous power of 42 kW (55 kW in S6), maximum speed of 18,000 rpm or 24,000 rpm with air-oil lubrication, and an integrated tool changer for HSK A63 cone. It includes a pressurized spindle nose, liquid cooling, and an encoder for rotation control.
  • Tool Setter Laser: A non-contact measurement tool ensuring tool measurement, wear control, and breakage detection. It includes a model m&h LTS35.65-160 with a 160mm measurement passage and IP68 waterproof rating.
  • Automatic Feeler System (Radio Probe): An electronic measuring probe for detecting coordinates of a point, useful for measurement or survey of the working piece's exact position.
  • Ionization: An ionizer nozzle that neutralizes electrostatic charge, facilitating material removal and piece cleaning.
  • Belt Type Chip Conveyors: Positioned under the working plane, these conveyors collect and move chips to an evacuation mouth.
  • Filtering and Liquid Recirculation System: Recovers and treats cooling and lubricating liquid, featuring a motor-driven pump, filtering group, and electrical board.
  • Ceiling Bellows Cover: A protective bellows mounted on the machine ceiling, allowing brightness in the work area and featuring a motorized system for automatic opening/closing.
  • Security System for Collision Detection: The "Montronix Spectra Pulse" system monitors vibrations in real-time to prevent serious machine damage, providing a stop signal within 1 millisecond of a collision.
See more

Catalog excerpts

CLKompact-1

Via Isorella, 32 25010 VISANO (BS) ITALY tel. +39 030 9961811 fax. +39 030 9962763 internet: www.systemrobot.it E-Mail: [email protected] Cod. Fisc. E Part. IVA IT 01686890987 Registro imprese BS 50170 R.E.A. 340809/96 Cap. Soc. €. 600.000,00 i.v. Unipersonale CENTRI DI LAVORO / CNC MACHINING CENTRE SPECIALS IMPIANTI ROBOTIZZATI / ROBOTIZED SYSTEM 5-AXIS MACHINING CENTRE model “CL kompact” Segret eria assistenza tecnica: E-mail: service@s ys temrobot.it – Segret eria produzione /Ufficio t ecnico: E-mail: info@s ystemrob

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CLKompact-3

The machining centre series “CL kompact” is a 5-axis Numerically Controlled milling Machining Centre having following characteristics: · Cartesian suspended portal design: - Monoblock base-frame with integrated plane and lateral girders. - Movable crossbeam which runs on slide rails placed on two lateral girders: longitudinal “Y” axis. - On the crossbeam it moves the carriage of the transversal “X” axis, which supports the vertical arm movement for the “Z” axis. - The arm bottom is the fixing element of the operating unit. · Working unit mounted on bi-rotating head. · Working plane integrated...

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CLKompact-4

Forced lubrication of blocks with grease, centralized and automatic. Limit switches and mechanical stops are provided on both ends of axis to limit the maximum stroke. The machine electric System is composed by high flexibility cables that guarantee max life and they are connected with chains cable holders with right dimensions. Dust protection: - The ball blocks have an external protection composed of special double scrapers. - All rails and racks of linear axis are covered by bellows. Safety fences: The peripheral protection guarantees the maximum safety of the operator during working operations...

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CLKompact-5

WORKING UNIT CL-POWER N°01 Bi-rotating head The movement of the axis is made by Brushless motors coupled to high precision reduction gears with system of automatic recovery of clearance. A and C axis are provided with hydraulic brake for the blocking of the axis in fixed position. This permits an increase of stiffness during the works in which the interpolation of the axis is not required. Nominal torque - Without brakes: A = 580 Nm - With brakes: A = 1600 Nm Direct measuring devices on rotating axis through angular, inductive type transducers. ROTARY ROTATION RAPID AXES SPEED ° (degrees) °/sec...

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CLKompact-6

Tool magazine: Equipped with 24 stations it is placed on the right lateral side of the machine and is provided with automatic protection door. Max diam. Tool = 145 mm adjacent positions, 350mm non-adjacent Max tool length = 300 mm Maximum weight on each position if fully loaded = 5 kg Tool Minimal lubrication: (necessary in case of aluminium working). Box and distribution plant with diffuser nozzle mounted outside the spindle nose, for the minimal lubrication of the tool (chemical for cut pure sprayed with compressed air). - 3 litres tank. - Possibility of flow regulation and from Numerical Control...

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CLKompact-7

NUMERICAL CONTROL UNIT N° 01 NUMERICAL CONTROL HEIDENHAIN MOD. iTNC640 HSCI: Located in the electrical cabinet. Display and operative panel located on the hanging console Logic Unit MC 7522 i7-3 : - Colour Display TFT 15” with soft key - 2 Fast Ethernet port 100MB - 1 USB available on the front and 2 USB inside - Processor Intel Core i7-3 1.7 GHz Dual Core - 4 GB RAM - SSDR Solid State Disc 32 GB (free 21,4 GB) - Bus digital HSCI (Based on Ethernet Hardware) Axes Controller Unit CC61xx, 2CPU : - Position controller cycle time: 0,2 ms Speed controller cycle time: 0,2 ms Block processing time:...

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CLKompact-8

NUMERICAL CONTROL SIEMENS MOD. 840D sl Display and operation panel located on the hanging console. Hardware architecture with high calculation power for high speed milling (HSM) of complex surfaces. Operative panel OP12 with: · Colour 12,1” TFT display · SVGA graphic card · Membrane keyboard with 59 buttons and 32 soft keys of which 16 can be configured · Integrated mouse and USB interface · PCU 50.5 – C · Processor 1,86GHz / RAM 1024Mbyte / Memory 40G · Sinumerik Operate Interface · Windows XP operating system · Ethernet connection · Interfaces: 2x Ethernet RJ45 / 4x USB 2.0 / 1x RS232C · NCU...

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CLKompact-9

GENERAL FEATURES Electrical cabinet: Separate electrical cabinet placed at the right side of the machine: - Air conditioning included - Degree of protection IP54 Power supply: 400 V 50Hz 3 phase + Earth (if different, adequate transformer will be installed) 75 KVA 6 bar (minimum required): Installed power: Compressed air pressure Colours: Machine structure: light grey RAL 7047 N°01 Technical documentation according to the European Standards: A copy of the documentation supplied on CD in English language will be sent along with the machine. It will include: - Operating manual - Maintenance manual...

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CLKompact-10

company at final location and assembling · Manual labour to support our technicians, · Connection to the main power supply to be foreseen with preferential line (directly from the electrical board) with specified voltage and max fluctuation of +/- 5%; · Compressed air service supply up to the connection of the machine. Operative training after installation: Operative training in English language by 1 System Robot Automazione Srl skilled technician for 5 days at Customer’s site. The training includes: · Demonstration of all main functions of the machine including accessories. · Technical support...

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CLKompact-11

Ionization: It’s a ionizer nozzle at compressed air; It produces an air flow at high speed that neutralizes the electrostatic charge on the parts and on the removed material, facilitating the removal and therefore the piece cleaning. The nozzle is installed on the operating unit with oriented blow in proximity of the cutting area of the tool. Belt type chip conveyors Placed under the working plane, each composed by: - Tub acting as chips collector inside which the conveyor belt runs - Conveyor belt to move the chips up to the evacuation mouth placed at the end of the ramp placed outside of the...

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