Delphin - the modular clamping system

Delphin Modern production plants equip their production facilities with a modular clamping system.

Preconditions for efcient, economical and exible production Every production plant uses clamping elements, jigs, xtures, reference pallet systems and many other facilities to be able to clamp the range of workpieces machined efciently and economically. The Delphin modular zero-point clamping system allows the machine table to be equipped individually with position-determining chucks. It thus allows the complete work area to be used and offers substantial advantages in relation to reducing setting times and enhanced exibility thanks to substitution of preset workpieces. Consequently, it opens...

What do Formula One and Delphin have in common? Racing tactics Work scheduling High-Tech Chucks A race can be won or lost in the pits! Faster conversions mean not only more working time and higher productivity but also faster delivery times. … and the machine is ready to earn more money again! … and the car is ready to drive again! Enhanced Productivity Express order Racing situations The planned racing tactics must be adapted quickly and exibly to any racing situation. Job interruption? Not a problem! Conversion in a matter of seconds means greater exibility. Victory! Every victory brings the...

Delphin Overview Delphin Centre distance recommended Clamping force Holding force Lift-off function Workpiece weight recommended Presence control Services focussing on Delphin System 3R offers its customers comprehensive services and support in all phases, even after they buy the system. This is because we provide not only products but also solutions for productivity enhancement. System 3R offers you the support you need for your success!

Delphin Overview Delphin HSP The hydraulic system for manual equipping The hydraulic system suitable for automation The pneumatic system for manual equipping The pneumatic system suitable for automation The hydraulic compact system, suitable for automation The hydraulic system for large part manufacturing suitable for automation

Function of the clamping spigots centring free of play Y One special feature in relation to modular equipping of the machine tables is the option for arrangement and number of chucks. Regardless of the requirements of the application, you determine the quantity and the particular centre distance with which you wish to equip the machine table. Our recommendation: use at least 4 chucks per workpiece. You may need to work with pallets. Clamping spigot clamps with no centring function Compensating clamping spigot centred in Y direction The conical clamping spigots are mounted directly in the device...

Built-in and built-up possibilities Built-in Semi built-in Installation in machine tables or baseplates: The piston chamber of the chuck is integrated in the machine table or baseplate; Installation in baseplates: the O-ring serves to seal the pneumatic and/or hydraulic supply lines Installation in clamping turrets or twin brackets etc. with throughholes: Pneumatic and/or hydraulic supply lines are connected with ttings to the chucks Installation in machine tables: OEM solution Built-up and baseplates Without xation holes With xation holes Mounting on machine tables, jigs or xtures: The mounting...

Advantages of the hydraulic system if used horizontally Protection of the Z-support of the chuck when loading heavy devices Clamping operation Gentle lowering when clamping Contact face for gentle lowering Gentle clamping One major advantage of using hydraulic systems instead of pneumatic systems is controlled lowering of the workpieces during the clamping operation. The workpiece is lowered slowly onto the Z-supports, consequently protecting them. The Z-supports are cleaned during this clamping operation on the HHP chuck. This increases accuracy over the years and thus prolongs the service life...

Automation with Delphin Automation demands special preconditions in a clamping system, and these are already met by the Delphin versions. Actuation is either pneumatic or hydraulic, depending on Delphin clamping system. The control signals can be sent by the machine/by the robot to the corresponding machine valves. These valves then control the media lines inside the machine. There is also the option of sending the machine/robot signals directly to the Delphin chucks via the hydraulic unit. However, this requires permanently coupling the media hoses to the connection manifold. Please use our...

Delphin - Chuck HCP Hydraulic ComPact Your advantages 9 Combination of positioning cone and spring-loaded centring for maximum accuracy Low-wear and precise in the long term (1mm lift-off) Protection of the Z-support of the chuck when loading heavy devices Suitable for conventional milling and 5-axis machining (HSC), die-sinking EDM and measuring machines The simplest solution for clamping spigot mounting All-round Z-support ring for protecting the bore against dirt Low-wear and precise in the long term Conical clamping spigot for space-saving mounting on jigs, xtures or workpieces Presence control...

Delphin HCP Product Overview Item number Page Semi built-in HCP with O-ring C220 100 15 Semi built-in HCP with thread C220 120 15 _ , ,. r , without fixation with fixation Baseplates centre d.sfance fmmj hofes hofes automated loading with robot ok, manual loading ok Item number Page Control units Hydraulic pump hybrid with control box (manual) C287 150 36 Hydraulic pump hybrid without control box (automation) C287 160 36 Clamping spigot fixing from the bottom Set for 2 chucks or baseplate with 2 chucks S812 000 38 Set for 4 chucks or baseplate with 4 chucks S812 100 38 Set for 6 chucks or baseplate...

Installation and mounting dimensions Delphin chuck built-in Delphin chuck semi built-in (in machine table or baseplate) (in machine table or baseplate) Flange with O-ring Flange with thread Delphin plate with clamping spigots Delphin semi built-in fc recommended centre distance