DF 25

DF 25
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DF 25

Product catalog summary
Overview: This document outlines the specifications and installation guidelines for the deltaflow DF25, a versatile flow metering device for gas, steam, and liquid applications. It covers operational conditions, materials, accessories, and installation procedures.
Operational Conditions: The DF25 operates under pressures from 0 to 250 bar and temperatures from -200 to 1240 °C, suitable for pipe diameters from DN65 to ID2500. It offers an accuracy of better than 1%, with calibration improving accuracy to 0.5%. The device supports bi-directional flow measurement with a range greater than 1:30 and holds certifications such as Ex, ATEX, and PED97/23/EG.
Materials: Constructed from materials like 316Ti, 309, 904L, and Hastelloy C4, the DF25 is compatible with various media and conditions.
Accessories: Accessories include differential pressure transmitters, integrated temperature and pressure transmitters, weather protection boxes, air purging systems, and flow computers for heat transfer measurement.
Installation Guidelines:
  • Liquid Service: Ensure the probe is filled with liquid, allowing gas bubbles to vent.
  • Gas Service: The probe should be filled with gas, allowing condensation to drain.
  • Steam Service: Install horizontally to allow steam to condense in connection adapters.
Type Code: A detailed type code system specifies the DF25 configuration, including fluid type, process connection, nominal diameter, inner diameter, wall thickness, and dp-connection options.
Model Code for Media: Options include FG for dry gas, FL for liquid, FF for humid gases, and FD for steam, each with specific installation and operational considerations.
Process Connection Options: Includes weld-in studs, DIN or ANSI flanges, and Quicklock systems for easy installation and maintenance.
Nominal Diameter and Inner Diameter: Supports diameters from DN65 to DN2500, with custom configurations available.
Wall Thickness: Accurate measurements are required for proper configuration and performance.
dp-Connection: Options include welding ends, NPT threads, and flange connections, adaptable to various media and installation requirements.
Connection Options:
  • AOA and ADW: Flange connection with a three-way manifold, not recommended for humid gases.
  • AKR: High-grade steel ball valves for humid gases, suitable for separate installation.
  • AAE: Stainless steel needle valve for fluids and high-pressure applications.
  • AKO: Oval flanges for humid gases, ensuring precision.
  • Custom Solutions: Options for Ermeto, Swagelok fittings, and customized connections.
Material Specifications:
  • Mounting Material: Options include carbon steel, high-grade steel, Hastelloy C4, and 16Mo3.
  • Profile/Probe Material: High-grade steel and Hastelloy options for varying resistance levels.
Installation Guidelines:
  • Pipe Orientation: Specific angles and positions recommended for different media.
  • Pipe Insulation: Customizable stud heights for insulation thickness.
Pressure and Temperature Measurement:
  • Integrated Temperature Meter: Options for PT100 elements and transmitters, suitable for ATEX zones.
  • Integrated Pressure Transmitter: Options for absolute pressure transmitters with needle valves and siphons for steam applications.
Additional Options:
  • Cable Box: For wiring integrated meters.
  • Opposite Support: Required for pipe diameters exceeding 1000mm.
Material Certification and Testing: Includes material certificates, factory certificates, and pressure test certificates for traceability and compliance.
Spool Pieces: Used for calibration or low flow applications, with options for diameter and connection types.
Upstream & Downstream Distances: ImproveIT database allows for shorter inlet runs, with tables providing required distances for various accuracy levels.
Further Information: Additional resources and contact information are available on the systec Controls website.
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Catalog excerpts

DF 25-1

detaflow Flow metering for Gas, Steam and Liq- deltaflow DF25 Data Sheet systec Controls GmbH Lindberghstrasse 4, 82178 Puchheim Telefon 089 - 80906-0, Telefax 089 - 80906-200 eMail: [email protected] http://www.systec-controls.de Rev. 1.3 en

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DF 25-2

Flow metering for Gas, Steam and Liq- Overview Operational Conditions 0 – 250 bar -200 – 1240 °C DN65 – ID2500 Media: Gas, Steam, Liquid Accuracy: better 1% , When calibrated (e.g. German PTB or factory calibration) up to 0.5% (on request) Bi-directional, Measurement Range > 1:30 Certifications: Ex / ATEX / 3.1 / 2.2 / PED97/23/EG Materials 1.4571 (316Ti) 1.4828 (309) (High temperature) 1.4539 (904L), Hastelloy C4, Haynes Alloy (oxidizing materials) 1.7380 (A182-F12) 1.5415 (A204) Others on request Figure 3 : deltaflow with cut ring stud, 3-way-manifold, integrated PT100 and multi variable transmitter...

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DF 25-3

Flow metering for Gas, Steam and Liq- Liquid Service In order to consider proper venting or draining location depends on type of media and orientation of pipe. To meter liquids, the entire probe should be filled with liquid allowing gas bubbles to vent off. To allow this to happen, the unit should be installed with a slight downward slope from the dp-transmitter towards the measurement profile Gas Service For gasses, the installation theory is exactly opposite to that of liquids. The deltaflow should be completely filled with the gas, and condensation should be able to drain freely back into...

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DF 25-4

Flow metering for Gas, Steam and Liq- DF25 FG FL FF FD - DN --- ID - mm dp connection material weld-in parts Wall Thickness Inner Diameter of Pipe Nominal Diam Process connection Fluid Type Code WD - mm - - CR CF CA CP CS DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN500 DN... ID_mm WD_mm AAN AN2 AOA ADW AKR AAE AKO AER ASW XX MC ME MV MW MF systec Controls GmbH Lindberghstrasse 4, 82178 Puchheim Telefon +49 89 80 906 0, Telefax +49 89 80 90 6 200 eMail: [email protected] http://www.systec-controls.de designation deltaflow integrating pitot tube Gas Liquid humid gases Steam weld-in-stud...

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DF 25-5

Customized Options Options Integrated Pressure Meter IntegratedTemp. Meter Pipe orientation Nominal pressure Pipe insulation Profile/ tube material Flow metering for Gas, Steam and Liq- SE SV SVV SW SWW SX SY X100 X125 X--PN16 PN40 PN100 PN160 PN250 PNXX AN150 AN300 AN400 AN600 AN900 AN1500 ANX OV OHO OHS OHU T3 T4 T5 T6 T7 T8 T9 P01 P02 P03 P1 P2 P3 P4 P5 AK1 GE1 3.1 2.2 Ptest Z systec Controls GmbH Lindberghstrasse 4, 82178 Puchheim Telefon +49 89 80 906 0, Telefax +49 89 80 90 6 200 eMail: [email protected] http://www.systec-controls.de V4A 1.4571 SS316ti profile: 1.4539 / probe: 1.4571...

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DF 25-6

Flow metering for Gas, Steam and LiqTable 1 DF25 Type Code Type Code in Detail Fluid Code -FG -FL -FF -FD Explanation Please select option FG (Gas) if your medium is a dry gas and neither the conduit nor the ambient pressure contains any condensation to consider. Specifically, dry air and other dried process gasses fall into this category. Option FL (liquid) is the correct choice if your medium is a liquid and if boiling (flashing) is not a consideration in either the conduit or the ambient temperature. This category includes the most common liquids such as water, hydrocarbons, etc. Flashing...

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DF 25-7

Flow metering for Gas, Steam and Liq-CF -CA -CP -CS Weld-in studs with DIN flanges (option CF) are often used in gauge pressure applications. This model is also well suited to high pressure situations, because the flange uses 4 or more mechanically redundant screws to hold the deltaflow in position. The flange is designed to divert pressure in the event of a leak, thereby preventing media from spurting in the direction of the operator. This means that the flange connection method provides an added measure of safety when the deltaflow is used to meter dangerous media under pressure, such as steam....

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DF 25-8

Flow metering for Gas, Steam and Liq- nominal diameter must measure at least DN25 (1”), and we would also need a drawing indicating the critical measurements of the existing studs. We are always happy to fulfill special requirements regarding sealing surfaces or materials. Nominal Diameter The deltaflow DF25 can be used within the nominal diameter range of DN65 through DN 2500 (3” to 100”). For other diameter measurements, please select a different deltaflow model (DF8 / DF12 / DF44). Code -DN… Explanation Please specify the nominal diameter of your conduit (metric or ANSI units). Table 4 Model...

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DF 25-9

Flow metering for Gas, Steam and Liq- Code -WD… Illustration WD Explanation Your deltaflow is custom-built. In order to assure that your deltaflow is ideally suited to your application, we need to know the actual interior diameter and the wall thickness of your conduit. We recommend that this measurement not be taken from your documentation, but rather measured—at the planned sampling site if possible. This is particularly important for applications involving older conduit systems. It is NOT necessary to have this measurement at the bid proposal stage, but it will be required at the time the...

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DF 25-10

Flow metering for Gas, Steam and Liq-AN2 If you enter option AN2, your deltaflow will come equipped with ½” NPT external thread connections. Here you have to take care about the connection to your transmitter (impulse piping). Can be used for all kind of media. -AOA If you select option AOA, your deltaflow will be equipped with a flange connection acc. to DIN 19213. Advantage: this feature will allow you to flange most differential pressure transducers directly to the unit without any additional signal conduit. This can save a great deal of time and money. Appropriate for use with all media....

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DF 25-11

Flow metering for Gas, Steam and Liq- Table 7 Model Code DF25 - dp-connections systec Controls GmbH eMail: [email protected]

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DF 25-12

Flow metering for Gas, Steam and Liq- Mounting Material (material weld-in parts) Unless you intend to use an existing connection stud, your deltaflow will be delivered with all studs required for Installation (see also process connection). You must select the material for these studs that is appropriate to your application (normally choosen material should be similar to pipe material) Code -MC -ME -MV -MW -MF Explanation Material: Carbon steel (St35.8 or similar) A standard delivery includes weldable studs made of carbon steel. St35.8 material can be welded to almost all common carbon steel pipe...

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