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Industrial-scale fermenters and bioreactors

Industrial-scale fermenters and bioreactors

Industrial-scale fermenters and bioreactors

Product catalog summary
Overview
SYSBIOTECH provides industrial-scale fermenters and bioreactors used globally across various industries. These systems are designed for reliable operation and high-quality culture control, meeting top hardware and software standards. The equipment is mounted on a single stainless steel frame for easy access to main technical units.
Main Features and Specifications
SYSBIOTECH offers fermenters and bioreactors with working volumes ranging from 500 L to over 20,000 L. Key features include:
  • 100% aseptic design with easy validation.
  • Various impeller types (Rushton, marine-blade, pitched-blade) with radial or axial flow.
  • Mixing speeds from 10–600 rpm, extendable to 1,500 rpm upon request.
  • Standard sensors for temperature, pressure, speed, pH, pO2, and foam, with additional sensors available upon request.
  • PTFE absolute filters for gas purity and various sparger types.
  • Wetted parts made of 316L stainless steel with a surface finish of Ra<0.8 µm, optionally Ra<0.4 µm.
Manufacturing Capabilities
SYSBIOTECH designs, manufactures, and customizes automated process equipment, including CIP/SIP systems, fluid handling, mixing, and filtration systems, tailored to current and future needs.
Integration and Control Systems
SYSBIOTECH manages the integration of third-party equipment into production lines, providing a complete, validated solution. The C-BIO2TM control system allows for unified operation and monitoring of upstream and downstream equipment.
Future-Proofing
SYSBIOTECH equipment can be upgraded with additional sensors or impeller changes to meet specific application requirements. The company offers support for equipment not originally supplied by them.
Technical Specifications
Vessels are made from AISI 316L for wetted parts and AISI 304 for non-wetted parts, with design pressures of 3.0 kg/cm3 for vessels and 4.0 kg/cm3 for jackets. Design temperatures are 143°C for vessels and 151°C for jackets. Components include diaphragm pressure gauges, rupture disks, and various sensors and ports for monitoring and control.
Operational Workflow
SYSBIOTECH follows a structured workflow from equipment development to implementation, including P&ID approval and 3D modeling, ensuring successful integration into industrial operations.
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Catalog excerpts

Industrial-scale fermenters and bioreactors-1

Typical models Our industrial-scale fermenters and bioreactors are being used in various Industries all around the world where reliable operation and high quality culture control is of the utmost importance. Our equipment meets the highest quality standards for hardware and software. For your convenience, all the necessary piping is installed on a single stainless steel frame. This simplifies access to the main technical units of the bioreactor. 2/ Our manufacturing capabilities We design, manufacture and customize automated process equipment such as fermenters and bioreactors, CIP/SIP systems, fluid handling systems, mixing and filtration systems to perfectly match your current and future requirements and expectations. 3/ Integration of 3rd party equipment We can manage integration of 3rd party equipment into your production line. We provide all services needed to meet your requirements and to offer you a complete, fully integrated and validated solution. 4/ C-BIO2TM control system Our advanced C-BIO2™ operation and SCADA control software allows you to operate, monitor and control functions of various upstream and downstream equipment from one display or remote location. This is a unified production line: bioreactor, separation equipment, freeze-dryer and CIP-station. 5/ Thinking about future If necessary, SYSBIOTECH fermenters and bioreactors can be upgraded to fulfill your specific application requirements. You can install additional sensors or change impeller in your culture vessel. Main features: O Ready-to-work standard solutions with the ability to upgrade. O 100% aseptic design, easy validation. O Different types of impellers: Rushton, marine-blade, pitched-blade right- and left-handed orientation with radial or axial flow. O Motor with single mechanical or magnetic seal guarantees 100% aseptic operation. O Mixing speed 10-600 rpm (standard option); up to 1,500 rpm upon request. O Standard sensors: temperature, pressure, speed, pH, pO2, and foam. O Sensors upon request: OD, ORP, level, weight, conductivity, pCO2, gas analyzers. O PTFE absolute filters 0.2 pm provide gas mixture purity inside the vessel. O Manual flow meter or automatic MFC regulates gas mixture supply. O Different sparger types: ring, pipe, microspargers. Various specific designs are available upon request. O All wetted parts are made of 316L stainless steel with surface finish of Ra<0.8 pm and Ra<0.4 pm upon request. They have fully aseptic design and can be validated easily.

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Industrial-scale fermenters and bioreactors-2

How we work Our know-how in mechanics, electrics, automation and IT are key to the successful integration of our equipment in your industrial operation. Upon request we can integrate the cleaning-in-place and/or sterilization in place of your new or currently installed equipment. Step 1: equipment development SYSBIOTECH offers assured quality and expert assistance throughout the entire lifecycle of the product. This includes updating, upgrading, retrofitting, automation, integration and expanding production capacity of your current equipment and utilities in order to comply with your changing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.