Global Hot Runner Control Solutions molding solutions

Redefining Temperature Control The next step in the evolution of hot runner temperature control systems. 1) Sense – 20 times per second, Synventive controllers precisely measure the thermocouple; 2) Control – the proprietary self-optimizing Synventive PID2 control algorithm adjusts if the actual temperature deviates 0.1º F (0.05º C) from setpoint. The second derivative (PID2) monitors the actual temperature rate of change. As a result, the TTC module regulates the output to the heater in advance of achieving setpoint to limit or eliminate over or undershoot. 3) Actuate – using phase angle fired...

The flexibility to deliver smooth, accurate control – globally Unlike most hot runner temperature controllers, the TTC system offers true global input power flexibility. So whether your operations are in the U.S. or halfway around the world, you can confidently put the best in temperature control to work. TTC 2100-2 (left), TTC 2100-1 (right), both shown with an optional 480 to 240 Delta/Delta three phase 2:1 45 kva step down transformer. Integrated transformer pods available up to 112 kva. TTC 2200-1 (Panel Mount), for seamless integration into any molding machine’s control panel. An expandable...

Interface Selection International Interface Touch Screen Interface (RPC 4, 12.1" display) Core Description Inter- Touch Screen national RPC 4 Maximum zones 128 2 year warranty X Modular design X Automatic/manual control X Adaptive PID2 control algorithm X Algorithm is executed 20 times per second X Extended tuning ranges (fast/slow) X Phase angle firing X Wet heater bakeout X Power compensation in manual mode X T/C resolution 0.1 degrees F over full scale X Setpoints in Tenths Zone “on”, “off”, and “locked off” X Delta/wye convertible option X Degree F/C X Thermocouple J/K X Actual Values Inter-...

On-line analysis Gammavision® chart recorder and statistical analysis software allows the user to record the performance of the hot runner tool. Print to the screen for instant reporting or watch the action on-line with our "playback" mode. Playback selected group display Line graph Playback selected zone Data summary report Statistical analysis of control by zone. -» Temperature average -» Standard deviation -» Temperature range -» Temperature minimum -» Temperature maximum -» Deviation alarms -» Average percent output -» Average current (amps) -» Average watts -» Average resistance (ohms) Zone...

Mold Monitor Preventive Diagnostics Mold Monitor is a set of on-line (in production) advanced software routines consisting of three preventative diagnostic tools; material protection, heater resistance and heater wattage monitoring. Material Protection – establish a signal between the molding machine and the Synventive TTC controller. Each time the signal is received a timer starts counting down. If the programmable timer counts down to zero the software puts the TTC controller into standby. Guards against material degradation and prevents unnecessary scrap. Heater Resistance Monitoring – twice...

Field Calibrator Calibrate your Synventive controllers in house QS or ISO audits? No Problem. Calibrate your controllers in house quickly, easily and without a calibration technician. While in engineer level security, locate the Field Calibrator button under Create a temporary group of zones to be calibrated Enter job information, for your internal records Establish a thermocouple source equivalent to the zones Enter the calibration target temperature Press the calibrate group button The software automatically determines the calibration offset changes needed to correct the zones reading. Field...

Performance Specifications Thermocouple Calibration Accuracy: Control Accuracy (steady state): Power Response Time: Process Sampling: Control Algorithm: Degrees F or C: Operating Range: Output Voltage: Standby Temperature: Interlocking Features: 0.2°F (0.1°C) + 0.1°F (+ 0.05°C) 8.3 msec. or one half line cycle at 60 Hz 50 msec. or 20 times per second Proprietary PID2 with added autotuning features Field Selectable 0-999°F (0-500°C) 0-240 VAC, phase angle fired,1000 steps User Selectable (0-999°F, 0-500°C) 22 - 132 VAC/VDC Input to Activate Input Specifications Thermocouple: Cold Junction Compensation:...