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Hot Runner Systems

Hot Runner Systems

Hot Runner Systems

Product catalog summary
Overview: The Express™ Hot Runner Systems by Synventive Molding Solutions offer fast delivery of reliable and customized hot runner solutions. These systems are designed for a wide range of thermoplastics and are suitable for applications with shot weights from 10 to 250 grams. They come complete with necessary wiring and thermocouples.
Specifications: The systems are available in stainless steel or P-20 tool steel grades, with nozzles 06E and 09E, and up to 10 standard tip styles. Pneumatic actuators PNC3008B and PNC4508B are available. Manifold shapes include 1 Drop, 2 Drop In-Line, 4 Drop X, and 4 Drop In-Line.
Application Review: An application review is necessary for systems with specific characteristics such as wall thickness less than 1.2 mm, color change applications, direct gated cosmetic parts, special materials like PPA, PET, PPS, PMMI, and materials with more than 15% glass fiber.
Inlet Specifications: The document provides detailed specifications for inlet types IB24 (06E) and IB32 (09E), including dimensions and maximum shot weights per nozzle based on gating type and melt viscosity.
Nozzle Spacing: Guidelines for nozzle spacing are provided, detailing pitch dimensions for different gating shapes and valve gate configurations.
Wiring and Connectors: Optional industry-standard 16 or 24 pin connectors are available to facilitate customer wiring, with detailed pin configurations for power and thermocouple connections.
Contact Information: Synventive Molding Solutions has offices in North America, Europe, and Asia, with contact details provided for each region.
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Catalog excerpts

Hot Runner Systems-1

molding solutions iStl A business of BARNES GROUP INC

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Hot Runner Systems-2

Express™ - Hot Runner Systems Overview Illustrations simplified, schematically drawn and not to scale. All dimensions in mm. Product Type Express™ product line for fast delivery of reliable and ‘customised’ hot runner solutions. Express™ products combine Synventive’s engineering and process experience to deliver a cost effective, high performance hot runner system. Available Manifold Shapes 1 Drop ♦♦ Same day designs ♦♦ Fast deliveries Express™ products are suitable for most thermoplastics with or without fillers and reinforcements. Properly sized flow bore diameters and a range of tip styles...

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Hot Runner Systems-3

Express™ - Hot Runner Systems Stack up Illustrations simplified, schematically drawn and not to scale. All dimensions in mm. Top Clamp Plate A Pocket Depth Manifold Plate Hot Half Mold Plates Minimum Thickness Top Clamp Plate Nozzle Manifold Plate Pocket Depth * Plate can increase up to 10 mm in order to achieve custom “L” length. For configurations greater than four nozzles, plate thickness may vary. TG = Thermal Gate Synventive Molding Solutions ©2015 All rights reserved. Errors and omissions excepted For a specific application, please consult Synventive

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Hot Runner Systems-4

Express™ - Hot Runner Systems Nozzle & Inlet Illustrations simplified, schematically drawn and not to scale. All dimensions in mm. *L in 10 mm increments up to 140, then 20 mm standard lengths. Manifold Plate can increase up to 10 mm in order to achieve custom “L” length. Ratio of pitch dimension to nozzle length for threaded nozzles The thermal expansion of the manifold makes the nozzle move while the nozzle tip is fixed inside the mold cut out. In order to allow the nozzle to bend without being damaged the nozzle must adhere to a minimum length. These graphs show the minimum length of a threaded...

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Hot Runner Systems-5

Express™ ■ Hot Runner Systems E3Q Illustrations simplified, schematically drawn and not to scale. All dimensions in mm. Synventive Molding Solutions CAT 16 OOOLEN REV02 ©2015 All rights reserved. Errors and omissions excepted -5- For a specific application, please consult Synventive

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Hot Runner Systems-6

Express™ - Hot Runner Systems Wiring and Connectors Illustrations simplified, schematically drawn and not to scale. All dimensions in mm. Optional Connectors Industry standard 16 or 24 pin connectors available to facilitate customer wiring. Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 Zone 9 Zone 10 Zone 11 Zone 12 Male Power Power Male Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone 7 Zone 8 Synventive Molding Solutions ©2015 All rights reserved. Errors and omissions excepted For a specific application, please consult Synventive...

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Hot Runner Systems-7

North America Synventive Molding Solutions Inc. Email: [email protected] Synventive Molding Solutions GmbH Email: [email protected] Synventive Molding Solutions (Suzhou) Co. Ltd 12B Gang Tian Industrial Square Suzhou Industrial Park, China 215021 Email: [email protected] molding solutions

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Archived catalogs

  1. Manifolds VH

    6  Pages

  2. Manifolds VF

    6  Pages

  3. Manifolds VC

    45  Pages

  4. Manifolds VD

    6  Pages

  5. Manifolds VE

    6  Pages

  6. Manifolds VI

    6  Pages

  7. Dynamic Feed

    14  Pages

  8. Machine Nozzles

    12  Pages

  9. Hot Halves

    6  Pages

  10. Valve Gate

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.