Synventive introduces the next generation in temperature control: the G24. Focused on the plastics industry, Synventive is an expert in process optimization. The G24 is everything you would expect in a next generation control system from Synventive: Triangulated Control Technology ® Easier to Use (New Mold Wizard) Less Expensive Smaller Faster More Flexible/Standardization Improved Interlocks Mold Doctor ® Early Material/Plastic Leak Detection 5 Year Warranty* Control – The proprietary self-optimizing Synventive PID2 control algorithm adjusts if the actual temperature deviates 0.03ºF (0.014ºC)...

Best industry practices and actual operation are often not the same. The G24 is designed to be understood with 5 minutes of training, and programmable to automatically operate according to the industry’s best practices. The New Mold Wizard effortlessly guides the user through (1) zone identification and group creation, (2) setpoint entry, (3) monitor zone configuration, (4) sophisticated mold startup functions, (5) advanced zone monitor functions, (6) heating the mold and (7) saving the menu. During this process the software automatically tunes each zone, engages the plastic leak detection alarm,...

Standard Configurations Control Blocks Half size control block 12 zones (15 amp per zone) Maximum zones and circuit breaker shown for each enclosure Control Blocks Full size control block 24 zones (15 amp per zone) or 6 zones (30 amp per zone) Maximum zones and circuit breaker shown for each enclosure Options Remote Mount Touch Screen 21 feet, 6.4 meters or 42 feet, 12.8 meters Daisy Chain Link multiple enclosures Standard Circuit Breakers Enclosure 30 50 60 70 80 100 125 150 200 250 300 M or MS D or W Delta S or T short top D or W D or W Wye Delta Delta S1 or T1 tall top D or W Wye Delta Wye...

Cable Hanger Cable Hanger The optional cable hanger can be added to any G24 controller. Constructed of steel this durable double sided cable holder eases controller storage and transport. Optional 480 VAC to 240 VAC Delta/Delta three phase 2:1 step down transformers are available. The smaller transformer pod can contain a 15, 30 or 45 kva transformer. The larger transformer pod can contain a 75 or 112 kva transformer. Each transformer pod is detachable, has forced air cooling and an independent circuit breaker.

Heat Confirm

Mold Doctor Troubleshoot Your Mold Mold Doctor® is an off-line (tool room), advanced troubleshooting tool consisting of four diagnostic tests: Wiring Analysis: checks the wiring of the tool. The software clearly tells the user of miswired Fault Analysis: quickly identifies the following problems: thermocouple open, thermocouple reversed, thermocouple pinched, open fuse, heater short/wet, heater open, uncontrolled output and ground fault. Thermodynamic Analysis: automatically heats all selected zones to 400° F (204° C) and cools to 330° F (165° C). During the heating and cooling process Mold Doctor®...

Faster (0.1 sec Screen Updates) Chart Recording Chart recorder and statistical analysis software allows runner tool, print reports runs on-screen with our playback mode. Pause live action on the line graph and place injection marks on the screen for in-depth analysis.

Improved Interlocks The tools of today are far more than the tools of yesteryear Machine interlocks ensure interlocking task easier than ever with on-screen interlock signal inversion and manual testing signals to speed setup. Select Remote Input Function ReoiotB standby: On to activate control inhibit: Off to activate Control Inhibit: Onto activate control Allow: onto activate Control Allow; On to activate- Remote standby: Off to activate Remote Standby; On to activate Remote Boost: Off to activate Remote Boo$i; on to activate Sequence Start Trigger: Off to activate Sequence Slart Trigger: On...

Next Generation Detailed Controller Comparison Touch Screen Choice LEC TTC G24 G24 Mini Full Core Description Temperature control n n n n Temperature control - maximum zones 24 280 48 480 Sequential valve gate control - integrated option n Sequential valve gate control - outputs 8/16/32 5 year warranty (2 years on touch screen interface) n n n n Modular design n n n n Controller warm up time - instant n n n n If interface fails – the controller still controls n n n n Emergency interface - use a Windows® computer XP XP XP or 7 XP or 7 Automatic/manual control n n n n Zone “on”, “off” and “locked...

Software Features New Mold Wizard Maximum screen update rate (in seconds) 6 0.5 E-Z Screen - 5 minutes to train Gammavision® (SPC data/graphing) n Pause line graph with “injection marks” (manual and automatic) Instant data reporting (hours) / 24 24 Data report storage (up to 1 year) - pdf format n Mold Doctor® (advanced troubleshooting) n Calibration (0.2o F [0.1o C] accuracy over full scale) n On screen printing n Print to USB drive Networking (Ethernet IP) - stream .csv file - bidirectional n Remote troubleshooting/operation n Field software identification of enclosure connectors and pins Time...

Performance Thermocouple Calibration Accuracy Control Accuracy (steady state) Heater Short Detection Time PID2 Alogrithm Execution Time Tuning Manual Mode Degrees F or C Operating Range Output Range Standby Temperature Remote Input 0.2°F (0.1°C) ± 0.1°F (± 0.05°C) 8.3 msec. or 120 times per second at 60 Hz 50 msec. or 20 times per second Automatic, self optimizing, manual override Power compensation for incoming voltage variation Field Selectable 0-932°F (0-500°C) 0-240 VAC, Phase angle red,1000 steps User Selectable (0-932°F, 0-500°C) 24 VDC Input Thermocouple Cold Junction Compensation External...