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Belt Conveyor Idler

Product catalog summary

Overview: Syntron Material Handling, formed from the merger of Link-Belt and Syntron, specializes in engineered products for material handling solutions, focusing on efficient and cost-effective conveying, feeding, screening, and mining controls.

Product Offerings:

Series B2000 Idlers: Light to medium service with ball bearings and 17 mm shaft size.
Series C2000 Idlers: Medium service with ball bearings and 20 mm shaft size.
Series C3000 and D3000 Idlers: Medium to heavy service with tapered roller bearings (TRB) and 3/4 inch shaft size.
Series E4000 Idlers: Heavy to severe service with TRB and 1 1/4 inch shaft size.
Series F5000 Idlers: Extreme service with TRB and 1 3/4 inch shaft size.
Additional Idlers: Includes side guide, scale, and catenary idlers.

Technical Specifications:

Frames: Inverted angle frame base with slotted foot straps, welded to AWS D1.1 standards.
Seals: Rubber single lip contact seal with polymer deflector and labyrinth seal.
Coatings: Powder-coated products with electro-zinc plated hardware.
CEMA Compliance: Idlers meet or exceed CEMA requirements.
Testing Capabilities: Include load rating, seal life, roll concentricity, roll resistance, roll imbalance, and water resistance.

Quality Assurance: Products adhere to OSHA/MSHA standards and ISO 9001:2008. Syntron is a charter member of CEMA and active in industry associations.

Specifications: Detailed specifications for CEMA Series B2000 and C2000 idlers, including frame construction and seal design, are provided.

Procedures: Part numbers for ordering sealed replacement rolls for CEMA Series C2000 are listed, specifying compatibility with various idler models.

Standards and Testing: Idlers meet CEMA requirements, with testing for load rating, seal life, and more.

Recommendations: Follow Syntron Service Instructions for installation, operation, and maintenance to prevent injury or damage.

Key Data from Tables: Tables provide part numbers for replacement rolls, categorized by belt width and roll diameter.

Critical Information: Emphasizes using correct part numbers for replacement rolls and adhering to service instructions.

Composite Idler Roll Advantages:

Strength and lighter weight compared to traditional materials.
High resistance to corrosion and abrasion.
Environmentally friendly with a low carbon footprint.

Composite Idler Rolls Introduction: Made from glass reinforced polyurethane, offering mechanical properties similar to steel.

Features and Benefits:

High strength-to-weight ratio.
75% lighter than steel.
High impact strength and crack resistance.

Technical Data: Part numbers for 6” diameter composite troughing and return rolls are listed.

Link-Belt ES Series Idler Rolls: Designed for extreme service with a patented seal design.

Revolutionary Seal Design: Combines contact and labyrinth seals for maximum effectiveness.

Press-Fit Technology: Eliminates welding, reducing shell distortion.

Link-Belt EZ-Trip Idler Frames: Heavy-duty construction with corrosion resistance.

CEMA Series F5000 Idlers: Feature precision tapered roller bearings and robust sealing capabilities.

Specifications and Classifications: Return idlers available with steel rolls in sizes 48-120 and diameters 7-8 inches.

Installation and Maintenance: Follow Syntron Service Instructions to prevent injury or damage.

Product Features: Series 40,000 and 70,000 Catenary Belt Conveyor Idlers designed for heavy impact and load adaptability.

Conveyor Belt Alignment: Proper design and maintenance are crucial for belt alignment.

Painting Process: Automated surface treatment and painting process used.

Quality Assurance Testing: Rolls undergo various tests to ensure quality and performance.

Catalog excerpts

Link-Belt® Belt Conveyor Idlers

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Belt Conveyor Idlers Syntron Material Handling Proven Engineered Products – Complete Material Handling Solutions Replacement Rolls for B2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Series C2000 Idlers Replacement Rolls for C2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Series C3000 and D3000 Idlers Replacement Rolls for C3000 and D3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Composite Rolls for C3000...

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Proven Engineered Products – Complete Material Handling Solutions Two powerful industry leading brands—Link-Belt® and Syntron®—have come together under a new company name, Syntron Material Handling, LLC, for one goal – better engineered products. Levine Leichtman Capital Partners, the new owner of Syntron Material Handling, is committed to the success and growth of the company by investing in engineering capabilities, manufacturing efficiency, and customer service. Established in May 2014, Syntron Material Handling (SMH) was built out of the legacies of Link-Belt Company and Syntron Company,...

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Link-Belt® CEMA Idler Product Offering 4 Dimensions subject to change without notice. Certified prints are available upon request.

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CEMA Series B2000 Idlers Frames • Inverted angle frame base with slotted foot straps to ensure quick, easy mounting and alignment Heavy-duty, die-formed, steel end brackets are contoured for generous clearance to safeguard against spilled materials becoming jammed and impeding the rotation of the rollers All idler frames are welded in accordance with AWS D1.1 specifications for structural welds Rubber single lip contact seal paired with a polymer deflector with integrated labyrinth seal for robust, redundant sealing capability Seal works well in dusty conditions and wash down environments Frames...

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Carrying Idler Types Flat belt idlers are used for handling bulk materials such as prepared foundry sand and undelinted cotton seed where it is desirable to plow off material at one or more intermediate points along the conveyor. Also used for pulpwood logs, packages, picking and sorting conveyors. Live shaft type is available for heavy duty service. Flat belt training idlers automatically train belts and protect belt edges from damage caused by misalignment. Available in the positive action type for belts operating in one direction. Troughed belt rubber cushion idlers protect the belt by absorbing...

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CEMA B idlers of every type to meet your specific needs... ACAUTION: Link-Belt Conveyor Idlers must be installed, operated and maintained in accordance with Syntron Material Handling Service Instructions. Failure to follow these instructions can result in serious personal injury, property damage or both. Syntron Material. HandLing Service Instructions are avaiLabLe for downLoad at www.syntronmh.com. 8 Dimensions subject to change without notice. Certified prints are available upon request.

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Flat Carrying Training Positive Training Reversing Picking & Feeding Live Shaft Rubber Cushion (Impact) Rubber Tread

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Troughed Belt Idlers, Equal Length Rolls ** To top of discharge or bend pulleys, except tail pulley. ■ 6" bolt spacing recommended to permit adjustment. 10 Dimensions subject to change without notice. Certified prints are available upon request.

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Troughed Belt Idlers, Equal Length Rolls ** To top of discharge or bend pulleys, except tail pulley. ■ 6" bolt spacing recommended to permit adjustment.

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Troughed Belt Training Idlers, Equal Length Rolls positive action type (above deck mounting) ** Elevation above adjacent idlers. ■ 6" bolt spacing recommended to permit adjustment. 12 Dimensions subject to change without notice. Certified prints are available upon request.

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Troughed Belt Idlers, Equal Length Rolls ** To top of discharge or bend pulleys, except tail pulley. ■ 6" bolt spacing recommended to permit adjustment.

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Troughed Belt Idlers, Equal Length Rolls ** To top of discharge or bend pulleys, except tail pulley. ■ 6" bolt spacing recommended to permit adjustment. 14 Dimensions subject to change without notice. Certified prints are available upon request.

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Troughed Belt Training, Idlers Equal Length Rolls positive action type (above deck mounting) ** Elevation above adjacent idlers. ■ 6" bolt spacing recommended to permit adjustment.

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** To top of discharge or bend pulleys, except tail pulley. ■ 6" bolt spacing recommended to permit adjustment. 16 Dimensions subject to change without notice. Certified prints are available upon request.

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Troughed Belt Idlers, Equal Length Rolls rubber cushion rolls (impact) ** To top of discharge or bend pulleys, except tail pulley. ■ 6" bolt spacing recommended to permit adjustment.

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Troughed Belt Training Idlers, Equal Length Rolls positive action type ** Elevation above adjacent idlers. ■ 6" bolt spacing recommended to permit adjustment. 18 Dimensions subject to change without notice. Certified prints are available upon request.

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Flat Belt Idlers steel rolls ■ 6" bolt spacing recommended to permit adjustment.

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Flat Belt Training Idlers steel rolls, positive action type ■ 6" bolt spacing recommended to permit adjustment. 20 Dimensions subject to change without notice. Certified prints are available upon request.

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Return Belt Idlers steel rolls ■ 6" bolt spacing recommended to permit adjustment.

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Return Belt Idlers rubber tread rolls ■ 6" bolt spacing recommended to permit adjustment. 22 Dimensions subject to change without notice. Certified prints are available upon request.

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Return Belt Training Idlers steel rolls, positive action type BELT TRAVEL ■ 6" bolt spacing recommended to permit adjustment.

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Return Belt Training Idlers rubber tread rolls, positive action type BELT TRAVEL ■ 6" bolt spacing recommended to permit adjustment. 24 Dimensions subject to change without notice. Certified prints are available upon request.

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