Aggregates

Aggregates
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Aggregates

Product catalog summary
Overview
Syntron Material Handling specializes in engineered products for the aggregate industry, focusing on feeders and idlers. The company prioritizes quality, innovation, and customer service, ensuring products meet OSHA/MSHA and ISO 9001:2008 standards.
Syntron MF Direct-Drive Electromechanical Feeders
These feeders are designed for high-capacity bulk material handling, capable of managing 600 to 4,000 tons per hour. They feature a two-mass, spring-connected design for stability and reduced maintenance, with corrosion-resistant springs, inverter duty motors, and explosion-proof options.
SYNTRO-FLO Cone Crusher Loading Feeder
This feeder improves crusher productivity by ensuring uniform material distribution, enhancing component life and reducing maintenance costs. It is designed for easy integration and maintenance.
High Performance Electromagnetic Feeders
Offering a 40% capacity increase over traditional units, these feeders feature increased travel speed, low maintenance, and sub-resonant tuning for stability, suitable for diverse applications and environments.
EVF Series Feeder Controls
These controls offer efficient operation with a 10:1 turn-down ratio, reducing power consumption and improving communication capabilities. They provide precise voltage regulation and are designed for easy integration and reduced installation costs.
Link-Belt Ball Bearing Idlers
Available in CEMA B and C ratings, these idlers are designed for durability and easy maintenance, featuring robust sealing capabilities suitable for various applications, including chemical and sand & gravel industries.
Specifications and Features
  • Sealed Ball Bearings: Maintenance-free with high-performance external sealing.
  • Pressed Head: Precision-formed for strength and reduced weight, with corrosion-resistant zinc plating.
  • Deflector and Seals: Impact-resistant deflector and triple labyrinth seal for protection against abrasive materials and water.
  • Composite Idler Rolls: Made from glass-reinforced polyurethane, offering strength, lighter weight, and high corrosion resistance, suitable for various applications except combustible environments.
Product Lines
  • CEMA Series Idlers: Available in B2000 and C2000 series, with various belt widths and retrofit capabilities.
  • Vibrators: Syntron vibrators designed for localized vibration, maintenance-friendly, and durable with a long lifecycle.
Company Background
Established in 2014, Syntron Material Handling combines the expertise of Link-Belt® and Syntron®, focusing on complete material handling solutions with a commitment to engineering excellence and customer service.
Technical Data
The document includes technical specifications for composite idler rolls, emphasizing their mechanical properties, environmental benefits, and suitability for various material handling applications.
Contact Information
Syntron Material Handling operates in the USA and China, adhering to OSHA/MSHA standards and ISO 9001:2008. Contact details for corporate and manufacturing facilities are provided.
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Catalog excerpts

Aggregates-1

Proven Engineered Products – Complete Material Handling Solutions for the Aggregate Industry

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Contents Syntron® MF Direct-Drive Electromechanical Feeders . . . . . . . . . 4 SYNTRO-FLO Cone Crusher Loading Feeder by Syntron® . . . . . . . 6 High Performance Electromagnetic Feeders . . . . . . . . . . . . . . . . . . . . . 9 EVF Series Feeder Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Link-Belt® Ball Bearing Idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Link-Belt® Retrofit Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Link-Belt® Composite Rolls . . . . . . . . . . . . . . ....

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The World’s Best Idlers and Feeders Are Built in Saltillo, Mississippi When you’re ready to purchase new feeders and idlers – performance, price, quality and dependability certainly impact your decision. Equally important is the name on the Product – Syntron Material Handling. Respected as an Aggregate Industry leader, Syntron® and Link-Belt® are names you can trust. Always have been. Our company name is new, however, the Syntron® and Link-Belt® business principles remain the same. Quality. Quality. Quality. Whether built in the early 1900’s or today, every Link-Belt® and Syntron® product is...

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MF Direct-Drive Electromechanical Feeders Syntro-Flo Crusher Loading Feeder with peripheral discharge MF Direct-Drive Electromechanical Feeders The high-capacity performers Syntron® MF Direct-Drive Electromechanical Feeders are the heavy-weights of bulk material handling and are used for higher capacity requirements. The ten heavy-duty models handle capacities from 600 to 4,000 tons per hour.* Syntron® MF Direct-Drive Electromechanical Feeders combine extra structural strength with durable components. The deep wing plates form a bridge between inlet and discharge suspension supports, providing...

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Syntron® MF-600 Electromechanical Feeder feeding rock to a crusher. MF Direct-Drive Electromechanical Feeder Features • Operating frequency 1100 VPM at 55.4 Hz • Stroke: 0.25 - 0.30 inches • Dependable, flexible, easily adjustable • Minimal component design to reduce adjustments and replacements due to wear • Quick replacement of Drive Unit • Infinite unbalance adjustment • VFD control providing 10:1 turn-down feed adjustment • Sub-resonant tuning • Stroke consistency and speed stability under varying headload and material dampening • Start and operate fully loaded or empty • Structural strength...

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SYNTRO-FLO Cone Crusher Loading Feeder by Automated Crushing… 4-inch rock being distributed through the peripheral discharge of the Crusher Loading Feeder. The whole purpose of automated crushing is to increase the productivity of the Cone or VSI (Vertical Shaft Impact) Crusher. Productivity is measured not only by the total tons/hour throughput, but by the average size reduction of the rocks and the resulting net finished product processed through the crusher. The ability to produce more tons/hour and achieve greater size reduction of rock is a function of the amount of energy that the crusher...

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Features of SYNTRO-FLO Cone Crusher Loading Feeder by Syntron® include: • Only one piece of equipment required • More consistent amp draw on your crusher A typical 500 HP Cone Crusher will achieve increases in the amount of net finished product it crushes by as much as 40% when automated and fed by a SYNTRO-FLO cone crusher Loading Feeder by Syntron®. • Longer life for crusher wear components At an average price of $9.75/ton for -3/8” rock, an additional 100 tons/hour of net finished product will return an additional $975 per hour in rock production, generating solid returns for your investment...

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Proven Engineered Products – Complete Material Handling Solutions

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High Performance Electromagnetic Feeders 40% capacity increase over traditional units. • Increase Capacity Increased travel speed increases capacity (trough stroke .080”, travel speed up to 60 ft/min) • Utilizes EVF Control Improved Power Factor, Lower KVA, Reduced Power Consumption, and Improved Communication Capabilities with Digital Control • 3600 VPM Feeder Operation with 50 Hz Power NO reduction in feeder capacity due to 3000 cycle per minute input • Low Maintenance NO motors, belts, bearings, or lubrication • Intermittent Operation Feeder can be switched on/off multiple times for packaging...

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Heavy-Duty Electromagnetic Feeder Controls Provide for adjustable and consistent material flow EVF Series Controls are optimized for efficient operation and allow for a full range of material flow with a 10:1 turn-down ratio on electromagnetic feeders. The newly designed EVF line of feeder controls operate with single- or three-phase input providing half-wave (RC) output and are configured with custom firmware thus allowing for reduced power consumption. Additional features of the new EVF product offering include precise voltage regulation, expanded DC control signals and PC communication, and...

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Electromagnetic Feeder Control Dimensions Weight Weight Feeder Type A B C D E F G H J (lbs) (kg) Model EVF-7.5D Return on Investment – Pays for itself upon installation Savings before startup include: • Smaller transformers • Smaller conductors (cables or wires) • Smaller breakers • Easier to install in MCC • Reduce the amperage by 85% utilizing PWM technology and a rectifier • Less filtration and line conditioning required for other plant equipment • Design reduces KW consumption by 50% • Reduces the need for Power Factor Correction Equipment • Reduced power grid installation cost • Easier to...

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Ball Bearing Idlers with CEMA C Ratings Idler Type CEMA Rating Bearing Type Bearing/ Shaft Size Service Rating CEMA Series B2000 Idlers CEMA Series C2000 Idlers General Applications (Chemical, Agricultural, and Sand & Gravel) General Applications (Pulp & Paper, Chemical, and Sand & Gravel) • Rubber single lip contact seal paired with a polymer deflector with integrated labyrinth seal for robust, redundant sealing capability • Rubber double lip contact seal paired with a polymer deflector with integrated labyrinth seal for robust, redundant sealing capability • Seal works well in dusty conditions...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.