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PQ40 Series

PQ40 Series
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PQ40 Series

Product catalog summary
Overview: The PQ40033QGx25 is a high-efficiency, board-mountable, isolated DC/DC converter suitable for 24V and 48V applications. It features synchronous rectification, eliminating the need for a heatsink, and complies with RoHS standards.
Operational Features: This converter operates at 88% efficiency at full load, delivering up to 25 amps of output current. It supports an input voltage range of 18V to 75V and can handle 100V transients for 100ms.
Protection Features: Includes input under-voltage lockout, output current limit, short circuit protection, output over-voltage protection, and thermal shutdown to prevent damage under abnormal conditions.
Control Features: Offers on/off control referenced to the input side, remote sensing for output voltage, and an output voltage trim range for custom voltages.
Safety Features: Complies with UL 60950-1:2007, CAN/CSA-C22.2 No. 60950-1:2007, and EN60950-1/A12:2011 standards.
Mechanical Features: The module has a quarter-brick size with dimensions of 2.30"x1.45"x0.397" and weighs 1.32 oz. It features flanged pins for surface mount soldering.
Electrical Characteristics: Operates over a temperature range of -40°C to +100°C, with a maximum input current of 5.4A at 100% load and a no-load input current of 80-140mA. The output voltage is set at 3.3V with a regulation over line and load of ±0.15%.
Figures and Graphs: Includes efficiency and power dissipation graphs, thermal plots, and derating curves, illustrating performance across different load currents and airflow rates.
Technical Figures Overview: Figures 14 to 27 provide detailed graphical data on performance, including turn-on transients, output voltage responses, ripple currents, and impedance measurements.
Product Specifications: A quarter-brick DC-DC converter with an input voltage range of 18-75V, an output of 3.3V, and a current capacity of 25A, featuring a two-stage power conversion topology.
Control Features: Includes remote ON/OFF control, remote sensing, and output voltage trimming capabilities, with configurable logic and precise voltage adjustments.
Protection Features: Mechanisms include input under-voltage lockout, output current limit, output over-voltage protection, and over-temperature shutdown.
Application Considerations: Discusses potential input system instability, input filtering, external capacitance, and startup inhibit period to prevent overheating.
Standards and Qualifications: Complies with UL 60950-1, CAN/CSA-C22.2 No. 60950-1, and EN60950-1/A12 standards, with qualification testing for reliability and durability.
Part Numbering System: Outlines the part numbering system for SynQor's DC-DC converters, with the suffix "-G" indicating RoHS compliance.
RoHS Compliance: Complies with the EU RoHS Directive, restricting hazardous substances in electronic equipment.
Ordering Information: Use the complete 15-character part number for ordering, with tables providing valid model numbers and options.
Warranty: SynQor offers a three-year limited warranty, with details available on their website.
Contact Information: SynQor can be contacted via phone, fax, email, or through their website, with their physical address provided.
Patents: SynQor holds several U.S. patents applicable to their products.
Model Specifications: Provides example model numbers and specifications, including input voltage range, output voltage, and maximum output current, with options for thermal design, enable logic, pin length, and feature set.
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Catalog excerpts

PQ40 Series-1

Technical Specification Continuous Input DC-DC Converter The PQ40033QGx25 PowerQor Giga quarter-brick converter is a next-generation, board-mountable, isolated, fixed switching frequency DC/DC converter that uses synchronous rectification to achieve extremely high conversion efficiency. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. All of the power and control components are mounted to the multi-layer PCB substrate with high-yield surface mount technology for greater reliability. The PQ40 module offers a wide input voltage range to cover both 24V and 48V applications. RoHS compliant (see the last page). Operational Features • High efficiency, 88% at full rated load current • Delivers up to 25 amps of output current (82W) with minimal derating - no heatsink required • Ultra wide input voltage range: 18V - 75V, with 100V 100ms input voltage transient capability • Fixed frequency switching provides predictable EMI performance • No minimum load requirement means no preload resistors required Protection Features • Input under-voltage lockout disables converter at low input voltage • Output current limit and short circuit protection protects converter & load from permanent damage and consequent hazardous conditions • Output over-voltage protection protects load from damaging voltages • Active back bias limit prevents damage to converter from external load induced pre-bias • Thermal shutdown protects converter from abnormal conditions Mechanical Features • • • • Industry standard pin-out configuration Standard Size:2.30"x1.45"x0.397" (58.4x36.8x10.08mm) Weight: 1.32 oz. (37.5 grams) Flanged pins designed to permit surface mount soldering, avoid wave solder using FPiP technique on open frame units Control Features • On/Off control referenced to input side • Remote sense for the output voltage compensates for • Output voltage trim range permits custom voltages Mechanical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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PQ40 Series-2

Input: Output: Current: Package: Open Frame Mechanical Diagram TOP VIEW SIDE VIEW Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm) diameter standoff shoulders. Other pin extension lengths available. All Pins: Material - Copper Alloy- Finish - Matte Tin over Nickel plate Undimensioned components are shown for visual reference only. Weight: 1.32 oz. (37.5 grams) All dimensions in inches (mm) Tolerances: x.xx in +/-0.02 in. (x.xmm +/-0.5 mm) x.xxx in +/-0.010 in. (x.xxmm +/-0.25 mm) Positive...

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PQ40 Series-3

Input: Output: Current: Package: Baseplated Mechanical Diagram TOP VIEW SIDE VIEW M3 screws used to bolt unit’s baseplate to other surfaces (such as a heatsink) must not exceed 0.100” (2.54 mm) depth below the surface of the baseplate. 2) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 3) Baseplate flatness tolerance is 0.004” (.10mm) TIR for surface. 4) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 5) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm) diameter standoff shoulders. 6) Other pin extension lengths available....

 Open the catalog to page 3
PQ40 Series-4

Input: Output: Current: Package: Technical Specifications PQ40033QGx25 Electrical Characteristics Ta = 25 °C, airflow rate = 300 LFM, Vin = 48V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage Input to Output Operating Temperature Storage Temperature Voltage at ON/OFF input pin INPUT CHARACTERISTICS Operating Input Voltage Range Input Under-Voltage...

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PQ40 Series-5

Input: Output: Current: Package: Technical Specifications PQ40033QGx25 Electrical Characteristics (continued) Ta = 25 °C, airflow rate = 300 LFM, Vin = 48V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice." DYNAMIC CHARACTERISTICS Input Voltage Ripple Rejection Output Voltage during Load Current Transient Step Change in Output Current (0.1A/µs) Step Change in Output Current (5A/µs) Settling time Turn-On Transient Turn-On Time Output Voltage Overshoot Start-Up...

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PQ40 Series-6

Input: Output: Current: Package: Figure 1: Efficiency at nominal output voltage vs. load current for 24V, 48V, and 75V input at 25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C and 55°C (48V input). Figure 3: Power dissipation at nominal output voltage vs. load current for 24V, 48V and 75V input at 25°C. Figure 4: Power dissipation at nominal outputvoltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (48V input). Figure 5: Maximum output power derating curves vs. ambient...

 Open the catalog to page 6
PQ40 Series-7

Input: Output: Current: Package: Technical Figures Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 50 LFM through 400 LFM with air flowing from pin 3 to pin 1 (48V input). Figure 8: Thermal plot of converter at 25 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from pin 3 to pin 1 (48V input). Figure 9: Maximum output power-derating curves vs. ambient air temperature for airflow rates of 50LFM through 400LFM with air flowing from input to output (24V input). Figure 10: Thermal plot of converter...

 Open the catalog to page 7

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