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PQ24018QGx25

PQ24018QGx25
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PQ24018QGx25

Product catalog summary
Overview: The PQ24018QGx25 is a high-efficiency, isolated DC-DC converter designed for board mounting. It operates with a fixed switching frequency and uses synchronous rectification to achieve over 84% efficiency at full load, eliminating the need for a heatsink. The converter supports a wide input voltage range of 18V to 36V and delivers up to 25A output current.
Operational Features: The converter features a wide input voltage range, fixed frequency switching for predictable EMI performance, and no minimum load requirement. It includes remote sense and output voltage trim capabilities for custom voltage settings.
Protection Features: The PQ24018QGx25 includes input under-voltage lockout, output current limit, short circuit protection, output over-voltage protection, and thermal shutdown to protect against abnormal conditions.
Control Features: The converter offers on/off control with both positive and negative logic options and includes a remote sense feature to compensate for output distribution drops.
Safety Features: The product complies with UL 60950-1, EN60950-1/A12:2011, and CAN/CSA-C22.2 No. 60950-1/A1:2011 standards.
Mechanical Features: The converter has an industry-standard quarter-brick size with dimensions of 1.45" x 2.30" and a height of 0.40". It weighs 1.2 oz and uses flanged pins for surface mount soldering.
Electrical Characteristics: The converter operates over a temperature range of -40°C to +115°C. It has a maximum input current of 3.0A at 18Vin and a no-load input current of 60-100mA. The output voltage set point is 1.8V with a regulation of ±0.3% over line and load.
Figures and Graphs: The document includes efficiency and power dissipation graphs, showing performance across various load currents and airflow rates. It also provides thermal plots and transient response figures to illustrate the converter's behavior under different conditions.
Specifications:
Input Voltage: 18 - 36V
Output Voltage: 1.8V
Current: 25A
Package: Quarter-brick
Basic Operation and Features:
The PowerQor series converter employs a two-stage power circuit topology. The first stage is a buck-converter maintaining constant output voltage despite variations in line, load, and temperature. The second stage uses a transformer for input/output isolation and voltage step-down. The converter operates at a fixed frequency for predictable EMI performance and uses synchronous rectifiers for high efficiency. It does not require a heatsink, allowing for a simpler build and higher reliability.
Control and Protection Features:
The converter includes non-latching shutdown features, ON/OFF input control, remote sense inputs, output voltage trim, input under-voltage lockout, output current limit, output over-voltage limit, and thermal shutdown. The ON/OFF input can be configured for active high or low logic. The TRIM feature allows output voltage adjustment, with specific resistor configurations for trimming up or down.
Protection Features:
Includes input under-voltage lockout, output current limit, output over-voltage limit, and thermal shutdown. The converter turns off under certain conditions to prevent damage and automatically restarts after cooling or removal of the fault condition.
Application Considerations:
Discusses input system instability due to negative resistance load characteristics and provides a typical application circuit for input filtering and voltage trimming.
Standards and Qualifications:
Complies with UL 60950-1, EN60950-1/A12, and CAN/CSA-C22.2 No. 60950-1/A1 standards. Qualification testing includes life test, vibration, mechanical shock, temperature cycling, power/thermal cycling, design marginality, humidity, and solderability.
Part Numbering System:
Describes the part numbering format and indicates RoHS compliance.
Ordering Information: The document provides details on ordering SynQor converters, emphasizing the importance of using the complete 15-character part number, which includes a 12-character base part number and additional characters for options. For RoHS compliance, add "-G" to the model number. Not all combinations of options are valid, so availability should be confirmed with SynQor.
Warranty: SynQor offers a three-year limited warranty. Detailed warranty information is available on their website or upon request.
Contact Information: SynQor can be contacted via phone, fax, email, or through their website for further information and orders. Their physical address is also provided.
Patents: The document lists several U.S. patents held by SynQor that apply to their products, with additional patent applications possibly pending.
Model Specifications: The document includes a table of model numbers with corresponding input voltage ranges, output voltages, and maximum output currents. Options for thermal design, enable logic, pin style, and feature set are also described.
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Catalog excerpts

PQ24018QGx25-1

Technical Specification Continuous Input DC-DC Converter The PQ24018QGx25 PowerQor Giga quarter-brick converter is a next-generation, board-mountable, isolated, fixed switching frequency DC-DC converter that uses synchronous rectification to achieve extremely high conversion efficiency. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. All of the power and control components are mounted to the multi-layer PCB substrate with high-yield surface mount technology. Since the PowerQor converter has no explicit thermal connections, it is extremely reliable. RoHS Compliant, see last page. Operational Features • High efficiency, >84% at full rated load current • Delivers up to 25 amps of output current with minimal derating - no heatsink required • Wide input voltage range: 18V - 36V meets or exceeds all 24V bus standards • Fixed frequency switching provides predictable EMI performance • No minimum load requirement means no preload resistors required. Protection Features • Input under-voltage lockout disables converter at low input voltage conditions • Output current limit and short circuit protection protects converter from excessive load current or short circuits • Output over-voltage protection protects load from damaging voltages • Thermal shutdown protects converer from abnormal Mechanical Features • • • • • Safety Features Industry standard pin-out configuration Standard Size Open Frame:1.45" x 2.30" (36.8 x 58.4mm) Open Frame height: .40” (10.2mm), Open Frame Weight: 1.2 oz. (34g) Flanged pins designed to permit surface mount soldering (avoid wave solder) using FPiP technique on Open Frame Units Control Features • On/Off control referenced to input side (positive and negative logic options are available) • Remote sense for the output voltage compensates for output distribution drops • Output voltage trim permits custom voltages and voltage margining Mechanical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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PQ24018QGx25-2

Input: Output: Current: Package: Open Frame Mechanical Diagram Side View Pin Farside Typical See Notes 1, 2, and 3 Pins 1-3, 5-7 are 0.040” (1.02mm) diameter with 0.080” (2.03mm) diameter standoff shoulders Pins 4 and 8 are 0.0620” (1.57mm) diameter with 0.100” (2.54mm) diameter standoff shoulders All Pins: Material - Copper Alloy Finish: Tin-Lead over Nickel Plate Other pin extension lengths available. Undimensioned components are shown for visual reference only. Open Frame Weight: 1.2 oz. (34g) All dimensions in inches (mm) Unless otherwise specified: Tolerances X.XXin. +/-0.02 (X.Xmm +/-0.5mm)...

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PQ24018QGx25-3

Input: Output: Current: Package: M3 Threaded Insert 4 Places See Notes 1 and 2 Side View Pin Farside Typical See Notes 5, 6, and 7 M3 Screws used to bolt unit's Baseplate to other surfaces (such as heatsink) Must not exceed 0.138" (3.50mm) depth below the surface of the Baseplate Applied Torque should not exceed 6in-lb (0.7Nm) Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface Other pin extension lengths available. Pins 1-3, 5-7 are 0.040" (1.02mm) Dia. with 0.080" (2.03mm) Dia. Standoff shoulders Pins 4, 8 are 0.062" (1.57mm) Dia. with 0.100" (2.54mm) Dia. Standoff shoulders All...

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PQ24018QGx25-4

Input: Output: Current: Package: Technical Specifications PQ24018QGx25 Electrical Characteristics Ta = 25 °C, airflow rate = 300 LFM, Vin = 24Vdc, nominal Vout unless otherwise noted; full operating temperature range is -40 °C to +115 °C ambient temperature with appropriate power derating. Specifications subject to change without notice. INPUT CHARACTERISTICS Operating Input Voltage Range 18 Input Under-Voltage Lockout Turn-On Voltage Threshold 15.5 Turn-Off Voltage Threshold 14 Lockout Hysteresis Voltage 1.0 Maximum Input Current No-Load Input Current Off Converter Input Current Input Reflected-Ripple...

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PQ24018QGx25-5

Input: Output: Current: Package: Technical Specifications PQ24018QGx25 Electrical Characteristics (continued) Ta = 25 °C, airflow rate = 300 LFM, Vin = 24V dc unless otherwise noted; full operating temperature range is -40 °C to +115 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control (Option P) Off-Stage Voltage On-Stage Voltage ON/OFF Control (Option N) Off-Stage Voltage On-Stage Voltage ON/OFF Control (Either Option) Pull-up Voltage Pull-up Resistance Output Voltage Trim Range...

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PQ24018QGx25-6

Input: Output: Current: Package: Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input...

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PQ24018QGx25-7

Input: Output: Current: Package: Technical Figures Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing lengthwise from output to input (nominal input voltage). Figure 8: Thermal plot of converter at 25 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from output to input (nominal input voltage). Figure 9: Turn-on transient at full load (resistive load) (2 ms/div). Ch 1: Vout (500mV/div) Ch 2: ON/OFF input (5V/div) Figure 10: Turn-on transient at zero load (2 ms/div)....

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