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Detection of vacuum leaks in infusion process

Detection of vacuum leaks in infusion process

Detection of vacuum leaks in infusion process

Product catalog summary
Introduction
This technical note addresses the detection of vacuum leaks in the infusion process used in the construction of composite parts for the aerospace industry, boat hulls, wind turbine blades, and other composite components.

Vacuum Infusion Process
The vacuum infusion method, also known as the SCRIMP method, involves injecting resin into a closed structure composed of an open mold covered with a hermetic cover containing glass fiber. This setup is connected to a vacuum installation. Ensuring the system is leak-tight under vacuum pressure (between -0.5 and -0.9 Bar) is crucial before infusing the fiber with resin.

Problems with Vacuum Infusion
Leaks in the plastic cover can lead to non-uniform resin dispersion, resulting in imperfections in the final product. Leaks around the inlet connector can cause resin loss, reduced efficiency, increased production time, and decreased profitability.

Vacuum Leak Detection Solution
The LEAKSHOOTER LKS1000, equipped with combined vision and ultrasonic detection technology, can detect leaks by scanning the upper zone sheeting, holding seals, and inlet connector from approximately 1 meter away. Once a leak zone is identified, a flexible probe can be used for precise leak checking and necessary repairs. This procedure can be conducted with or without headphones, aided by an automatic and dynamic target on the screen during leak detection.
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Catalog excerpts

Detection of vacuum leaks in infusion process-1

LEAKS HOOTER Ultimate leak detection Looking for vacuum leaks in infusion process used in: Construction of composite parts for aerospace industry, construction of composite boats hulls, construction of composite wind turbine blades and other composite parts. Example of a loading piece infusion with resin injection vacuum pipe - bagging film .perforated film -glass fiber release agent Technical detail of a vacuum infusion Technical note N°l- JULY 2013 SYNERGYS TECHNOLOGIES Quartier Plessier- 39 av du 8 Rgt des Hussards - 68132 ALTKIRCH (France)

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Detection of vacuum leaks in infusion process-2

Problem encountered with vacuum infusion (also named SCRIMP method): Vacuum infusion method consists to inject resin in a closed structure composed of an open mold, topped with a hermetic cover which contains glass fiber or other and all together connected to a vacuum installation. Before infusing the fiber with resin, firstly we have to be sure everything under vacuum pressure (almost between -0.5 et -0.9 Bar) is leak tight. If there are leaks in the plastic cover, then the resin dispersion will not be uniform in the glass fiber which will result in imperfections in the finished product. If...

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